1792D-2BV0D
1792D-2BV0D
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      塑鋼門(mén)窗近幾年在國(guó)內(nèi)方興未艾,傳統(tǒng)塑鋼門(mén)窗都是推拉窗,但推拉窗氣密性和開(kāi)啟方式等方面存在一系列不便和缺陷,而隨著人們生活水平的提高,平開(kāi)翻轉(zhuǎn)窗開(kāi)始進(jìn)入市場(chǎng)。平開(kāi)翻轉(zhuǎn)窗和推拉窗的結(jié)構(gòu)區(qū)別在于五金件上,目前國(guó)內(nèi)平開(kāi)翻轉(zhuǎn)窗五金件主要從國(guó)外進(jìn)口。北新建材(集團(tuán))有限公司2001年在國(guó)家經(jīng)貿(mào)委的支持下上馬全國(guó)第一條全自動(dòng)門(mén)窗五金沖壓線(xiàn),對(duì)于生產(chǎn)出來(lái)的五金件質(zhì)量的壽命檢測(cè)是一個(gè)新的問(wèn)題。
        五金件質(zhì)量的壽命檢測(cè)目前國(guó)內(nèi)沒(méi)有標(biāo)準(zhǔn),我們參考?xì)W洲的標(biāo)準(zhǔn)主要有以下幾方面要求:
        1:開(kāi)啟壽命:要求不低于50000次,動(dòng)作要求模擬人工開(kāi)啟門(mén)窗,即先平開(kāi),執(zhí)手在第一開(kāi)關(guān)位置時(shí)(如圖1中位置),為起始位置。逆時(shí)針轉(zhuǎn)動(dòng)90。 到平開(kāi)位置,水平向外平開(kāi),窗扇開(kāi)啟大約35。(以平開(kāi)轉(zhuǎn)軸位置為軸心),然后關(guān)閉窗扇,將執(zhí)手順時(shí)針旋轉(zhuǎn)90。 到關(guān)閉位置;平開(kāi)動(dòng)作結(jié)束,執(zhí)手回到第一開(kāi)關(guān)位置時(shí),再將執(zhí)手逆時(shí)針轉(zhuǎn)動(dòng)180!〉缴蠎椅恢茫蛲、向下拉平開(kāi)上懸,窗扇開(kāi)啟大約15。(以平開(kāi)下轉(zhuǎn)軸位置為軸心),然后關(guān)閉窗扇,將執(zhí)手順時(shí)針旋轉(zhuǎn)180!〉疥P(guān)閉位置;此平開(kāi)與上懸為一個(gè)動(dòng)作周期,為一次平開(kāi)上懸開(kāi)啟。
        2:開(kāi)啟頻率:檢測(cè)頻率為5次/分
        3:開(kāi)關(guān)門(mén)窗力不大于100N,開(kāi)啟執(zhí)手力矩不大于1N.m;
        據(jù)筆者在國(guó)內(nèi)和歐洲五大五金件生產(chǎn)廠(chǎng)參觀的結(jié)果看,主要是用氣缸來(lái)實(shí)現(xiàn)以上動(dòng)作,雖然基本可以實(shí)現(xiàn)動(dòng)作,但如果窗型復(fù)雜,這種設(shè)備適用的靈活性和方便性極差,我們考慮用伺服電機(jī)和滾珠絲杠來(lái)實(shí)現(xiàn)以上動(dòng)作并克服其弊端,設(shè)備已調(diào)試完畢,運(yùn)行效果良好。
      我們用兩臺(tái)伺服電機(jī),這里我們選用了三菱公司的MR-J2S-A型伺服電機(jī),一臺(tái)用于開(kāi)執(zhí)手,一臺(tái)用于開(kāi)窗扇,用三菱公司的FX2N型PLC控制整個(gè)系統(tǒng)的協(xié)調(diào)工作,系統(tǒng)的狀態(tài)由觸摸屏來(lái)顯示和調(diào)整,如工作頻率和次數(shù)的設(shè)定,實(shí)際工作次數(shù)、系統(tǒng)故障原因及拉力和扭力的顯示。拉執(zhí)手的長(zhǎng)桿在執(zhí)手
        接頭處有一類(lèi)似于機(jī)器手的萬(wàn)向接,便于換向。
        現(xiàn)將系統(tǒng)的工作流程描述于下:
        1) 在觸摸屏上設(shè)定工作頻率和次數(shù)和窗型大小。
        2) 在操作臺(tái)上選定是要進(jìn)行平開(kāi)檢測(cè)還是要進(jìn)行平開(kāi)上懸開(kāi)檢測(cè)(以下以平開(kāi)上懸為例描述),啟動(dòng)任務(wù),系統(tǒng)開(kāi)始運(yùn)行。
        3) 首先1號(hào)伺服將執(zhí)手逆時(shí)針旋轉(zhuǎn)90o到平開(kāi)位置,即將執(zhí)手置于水平位置。
        4) 2號(hào)伺服沿絲杠方向?qū)⒋吧韧ㄟ^(guò)執(zhí)手往外平開(kāi),窗扇開(kāi)啟大約35。(以平開(kāi)轉(zhuǎn)軸位置為軸心,即1圖中的2處)。
        5) 2號(hào)伺服沿絲杠方向?qū)⒋吧韧ㄟ^(guò)執(zhí)手往里關(guān)上。
        6) 1號(hào)伺服將執(zhí)手順時(shí)針旋轉(zhuǎn)90o到關(guān)閉位置,即起點(diǎn)位置。以上完成一次平開(kāi)檢測(cè)。
        7) 1號(hào)伺服將執(zhí)手逆時(shí)針旋轉(zhuǎn)180o到上懸位置,即和窗扇平行位置。
        8) 2號(hào)伺服沿絲杠方向?qū)⒋吧韧ㄟ^(guò)執(zhí)手往外平開(kāi),窗扇開(kāi)啟大約15。(以平開(kāi)下轉(zhuǎn)軸位置為軸心,即1圖中的1處)。
        9) 2號(hào)伺服沿絲杠方向?qū)⒋吧韧ㄟ^(guò)執(zhí)手往里關(guān)上。
        10) 1號(hào)伺服將執(zhí)手順時(shí)針旋轉(zhuǎn)180o到關(guān)閉位置,即起點(diǎn)位置。以上完成一次平開(kāi)上懸檢測(cè)。
        以上是實(shí)驗(yàn)機(jī)的工作流程,由于窗型大小不一,窗扇開(kāi)啟35o時(shí),2號(hào)伺服
        沿絲杠方向行走距離不一樣,所以每次實(shí)驗(yàn)開(kāi)始必須要在觸摸屏上選定窗型大小,另外有外平開(kāi)和平開(kāi)上懸窗戶(hù)的區(qū)別,它們的工作流程也不一樣,所以要在工作前選好,否則會(huì)損壞五金件。

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