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IC647APC001,

IC647APC001

該體系采用PLC作為操控中心，完成PID閉環(huán)運算、多泵上下行切換、顯示、故障確診等功用，由變頻器調(diào)速方法主動調(diào)理水泵電機轉(zhuǎn)速，達到恒壓供水的意圖。

　　一、前語

　　跟著操控技術(shù)的發(fā)展與完善，變頻器及PLC在各個行業(yè)的使用愈來愈廣，PLC與變頻器的可靠性與靈活性得到了用戶的認可。一起傳統(tǒng)的水塔供水方法暴露了許多缺點：水的二次污染，用水高低峰的不平衡，管道閥門易損壞，維修保養(yǎng)費用過高等等。在此條件下各種恒壓供水方法應(yīng)運而生，其間由變頻器、PLC操控的方法尤為遍及，這種方法的特色：體系穩(wěn)定，功用強大，變頻器用于供水更加節(jié)能，所以廣泛使用在多層住宅小區(qū)生活消防供水體系中，現(xiàn)在許多場合也有使用，比方中央空調(diào)體系、供水加壓站、集中供熱等，這種方法經(jīng)受了時刻的考驗，已有許多的使用實例。本文介紹的體系在寶雞某電廠家屬區(qū)已從98年運轉(zhuǎn)至今，體系穩(wěn)定，性能可靠，得到了用戶的必定和好評。

　　二、體系組成：

　　1、體系概述：

　　該體系由四臺大泵(22KW)與一臺小泵(5.5KW)組成;PLC部分由西門子可編程操控器S7-200系列的CPU226，文本顯示器TD200組成;變頻器采用三菱FR-A540系列，功率22KW。

　　用戶所需的生活用水壓力、消防用水壓力、運轉(zhuǎn)方法等參數(shù)在TD200文本顯示器上設(shè)定，壓力傳感器把用戶管網(wǎng)壓力轉(zhuǎn)換為0-10V標準信號送進PLC模擬量模塊EM235，PLC經(jīng)過采樣程序及PID閉環(huán)程序與用戶設(shè)定壓力構(gòu)成閉環(huán)，運算后轉(zhuǎn)換為PLC模擬量輸出信號送給變頻器，調(diào)理水泵電機轉(zhuǎn)速，達到恒壓供水的意圖。

　　該體系有各個泵的運轉(zhuǎn)時刻累計功用，經(jīng)過PLC的數(shù)據(jù)區(qū)保持可以斷電回憶。每次起動時先起動1#小泵，當用水量超越一臺泵的供水能力時，PLC經(jīng)過程序完成泵的延時上行切換，切換原則為當前未運轉(zhuǎn)的大泵累計運轉(zhuǎn)時刻最少的先投入;當壓力超越時，PLC經(jīng)過程序完成泵的延時下行切換，切換原則為當前正在運轉(zhuǎn)的大泵運轉(zhuǎn)時刻最多的先撤出。直到滿足設(shè)定壓力為止。尋求的最終目標為壓力恒定。

　　當供水負載變化時，變頻器的輸出電壓與頻率變化主動調(diào)理泵的電機轉(zhuǎn)速，完成恒壓供水。

　　體系還可經(jīng)過PLC的實時時鐘主動守時供水，用戶在TD200上設(shè)定每天最多6段(段數(shù)也可設(shè)定)守時供水，比方早上6：00到8：30，中午11：20到1：30等。

　　體系可動態(tài)顯示各種參數(shù)，如設(shè)定壓力，運轉(zhuǎn)壓力，水位高度，運轉(zhuǎn)方法，實時時刻，日歷，各個泵的運轉(zhuǎn)時刻累計(準確到秒)，運轉(zhuǎn)狀況，故障信息等等。為了不使體系中TD200畫面顯得呆板，在PLC程序中操控TD200中的畫面守時切換，動態(tài)顯示;

　　體系還有故障自確診功用，各泵發(fā)作過載、缺相、短路、傳感器斷線、傳感器短路、水位下限、水壓超高、水壓超低、變頻器故障等，都會有聲光報警，TD200上一起顯示故障類型，告訴設(shè)備維修人員處理，并可回憶故障發(fā)作時刻及班次，以便追查原因及相關(guān)責(zé)任。

　　2、作業(yè)原理：主動手動方法

　　(1)手動運轉(zhuǎn)時，可按下按鈕起動中止水泵在工頻狀況下運轉(zhuǎn)，徹底脫離開PLC及變頻器的操控，該功用首要用在檢修及主動體系出現(xiàn)故障時的應(yīng)急供水方法中。

　　(2)主動運轉(zhuǎn)時，悉數(shù)泵的運轉(zhuǎn)依程序主動作業(yè)。

　　上行過程：當在主動運轉(zhuǎn)方法時，按下TD200上的起動軟健，體系先起動1#小泵，PLC程序操控模擬量模塊EM235給定變頻器一固定頻率輸出，此時若用 PID運算輸出直接操控變頻器則(設(shè)定壓力大，運轉(zhuǎn)壓力為零，所以運算輸出最大)變頻器依設(shè)定的上升時刻運轉(zhuǎn)，升速太快，體系沖擊很大。等泵運轉(zhuǎn)一會兒，管網(wǎng)壓力堆集后，再用PID運算輸出操控變頻器。具體時刻和頻率與管網(wǎng)體系有關(guān)，在現(xiàn)場調(diào)試時這兩個參數(shù)在TD200上設(shè)定調(diào)整。管網(wǎng)越大，時刻越長。

　　當 1#小泵達到50HZ后，體系壓力仍偏低，則延時一段時刻后，體系靠PLC程序把1#泵切換到工頻運轉(zhuǎn)，一起由PLC輸出一個開關(guān)量給變頻器的MRS端子，變頻器瞬間制止輸出，此時PLC把運轉(zhuǎn)時刻最少的泵變頻接觸器接通后，撤掉制止輸出，相應(yīng)的泵變頻起動運轉(zhuǎn);延時切斷1#小泵，體系中相應(yīng)的一臺大泵變頻運轉(zhuǎn)，壓力主動調(diào)理，若體系壓力平衡，則頻率穩(wěn)定在一個相對的規(guī)模，若頻率達到50HZ后壓力依然偏低，則再投入一臺大泵，比較剩下的泵的累計運轉(zhuǎn)時刻，時刻少的先行投入，以此類推。注意，上行中，只要有一臺大泵運轉(zhuǎn)，則1#小泵要斷開，大泵與小泵一起運轉(zhuǎn)時，小泵的功率很低。

　　下行過程：當體系壓力偏高，變頻器運轉(zhuǎn)在18HZ左右(18HZ以下泵的功率很低，經(jīng)驗值)時，PLC程序判斷運轉(zhuǎn)在工頻狀況的泵累計運轉(zhuǎn)時刻(若只有一臺泵不作判斷)，運轉(zhuǎn)時刻最多的泵延時先行撤出，在撤出的瞬間，PLC操控變頻器運轉(zhuǎn)頻率在50HZ，要不體系沖擊過大，簡單有水垂現(xiàn)象，延時一會兒后，再把 PID運算輸出投入即可;以此類推。注意：下行過程中，到最后一臺大泵運轉(zhuǎn)時，頻率在18HZ左右，體系壓力依然偏高時，則把1#小泵切換到變頻運轉(zhuǎn)。這種情況在夜間或許發(fā)作，當供水管網(wǎng)很大時，也許沒有這個或許性。

　　三、注意事項：

　　1、該體系中有泵的工頻變頻上行切換，為了體系的快速響應(yīng)，切換時刻最好越短越好，切換時時刻差很小，所以各個泵的變頻接觸器與工頻接觸器最好用可逆接觸器，電氣線路與PLC程序中也要有互鎖功用。避免發(fā)作意外短路事端。對體系或變頻器形成危害。

　　2、變頻器上行下行切換時刻設(shè)定，假如設(shè)定值過大，則體系不能迅速對管網(wǎng)的用水量做出反應(yīng);假如設(shè)定值過小，則或許引起體系頻繁的投入泵，撤出泵的動作;為此，PLC程序中增加判斷設(shè)定壓力與運轉(zhuǎn)壓力在臨界切換狀況時，只要不超越答應(yīng)的誤差規(guī)模內(nèi)，不做泵的切換。

　　3、變頻器在上行切換時，必須要有瞬間制止輸出功用，變頻器沒有此功用可用自在停車功用;所以選擇變頻器時要注意這點。

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PLC-5/1771 System 1771-OQ16K CONFORMALLY COATED,ISOLATED OUTPUT MODULE,24V DC

Distributed I/O 1791-8AR BLOCK I/O, 120V AC, 16 POINT MODULE

Communications 1786-XT CONTROLNET 75 OHM TERMINATOR PLUG

Operator Interface 9399-2SE32GRES RSVIEW32 GETTING RESULTS GUIDE (SPANISH)

Support 9701-VWSTS SUPT RENEWAL CONTRACT FOR 9701VWSTENE

Support 9324-RL0300FRR SUPT REINSTATEMENT CONTRACT FOR 9324RL0300FR

EtherNet/IP Products 1771-DMC1 CONTROL COPROCESSOR - MAIN MODULE

RSI Software Products 9301-2SE3500DEU5 RSVIEW32 RUNTIME 5K-100K UPGRADE IN-SUPT (DE)

RSI Software Products 9356-PRO2450U7 UPGRADE: IN-SUPT: RSSQL PROF.1500 TO 32000 TAGS

Motion Control N-2302-1-F00AA MOTOR,NEMA 23,2 LB-IN,6000 RPM

44A728335-014 Test & Upgrade - PowerMotion

IC200ALG263 ANALOG INPUT 15 BIT VOLTAGE 15CH

IC693MDL752LT 5/12/24 Vdc (TTL) Output, Neg Logic, (32 points) (LT)

Silver Series 2711E-K14C15 PANELVIEW 1400E KEYPAD TERMINAL, 14"COLOR CRT

VMEM-REP10 Add on - VisualMEM Admin Bundle, 10 licenses. Requires VMEM-SVR.

20BD022A3AYNACC1 PowerFlex 700 AC Drive 22 A at 15 Hp 20B

20G11FC104JA0NNNNN PowerFlex 755 AC Packaged Drive

22C-D038A103 PowerFlex 400- 18.5 kW (25 HP) AC Drive

975750000 Quantum RIO同軸電纜，RG-6

285-BRC25-M6D Source Brake Patchcord Cable, 6M, M25

H7CX-A NEW AC100-240V -999999-999999次，無電壓/電壓輸入，繼電器輸出，一常開/閉

1492-SPM1D320 MCB Supplementary Protector 32 A

通用型變頻器 6SE6 440-2UD41-3GB1 132 KW,326 x 1533 x 545

電機啟動器 3VU13401TL00

150-C86 SMC-3 Accessory

170-PW23 Bulletin 100-C Accessory

1771-IN INPUT MODULE, 24V AC, 8 INPUT

193-EC3KH E3 Plus 125-630 A Overload Relay

198-SCB2 ModCenter IEC Shaft Kit

2090-CPWM4DF-14AF20 MP-Series 20 m Length Power Cable

2094-BC04-M03-M Kinetix 6200/6500 Integrated Module

DEMOCD00006 Cimplicity Change Management DEMO CD

GFK-0727 State Logic Processor for Series 90-70 PLC User's Guide

IC210BAR010 AC (85 to 264VAC) Power Source, 6 AC in/4out (Relay 8 Amp), Expandable, without LCD/Keypad

IC647ARC010 PA Reporting Client 10 Pak

IC647PPSAPC Proficy Process Systems App Server with Cimplicity

IC693CMM311RR Communications Module, CCM2

IC754VBI06STD View Intermediate 6 inch STN Touch DC Blank

MSI-BETA-43 Beta Software Ver 4.3

SLC/1746 System 1746-F8 FUSE FOR CTLG # 1746-OBP16/OVP16 OUTPUT MODULE

Distributed I/O 1734-OB2E 24V DC 2 CHANNEL SOURCE OUTPUT MODULE

Application-specific products 1803-EEM12E12 EEM,16 PULSES,24V DC,16 ANALOG,4 TO 20MA, NEMA12

Operator Interface 2711-T10G8 PV1000 GRAYSCALE TOUCH, DH+ & RS232 PRINT

Support 9301-RSVWSENR SUPT REINSTATEMENT CONTRACT FOR 9301RSVWSEN

Support 9381-PP1KENS SUPT RENEWAL CONTRACT FOR 9381PP1KEN

DeviceNet Products 1791D-0V16P DNET 24 VDC COMPACTBLOCK I/O, 16 OUT SINK, BASE

RSI Software Products 9301-2SE3350DEU2 RSVIEW32 RUNTIME 300-5K UPGRADE IN-SUPT (DE)

RSI Software Products 9358-PBPC60ENE RSBIZWARE BATCH FOR PLX PC BASED PHASE 60 UNITS

Motion Control MPL-B680F-SJ22AA MOTOR,SERVO,60.0NM,3000RPM,SINGL,460V

Silver Series 1398-DDM-005 DRIVE,7.5A PEAK, ULTRA 100

HE300GEN250 Genius interface board for new generation AV300/DV300 drives (internal mount).

IC646NWV010 WebView-10 Pack License

PC752PBM604 Scanner module to be a master of Profibus network for 6" unit only

ST-2742 STXi output module Isolated Relay Output 2 points, 230V AC/ 2A

20BC105A0ANNANC0 PowerFlex 700 AC Drive 20B

20F14NC170JN0NNNNN PowerFlex 753 AC Packaged Drive

22A-B017H204 PowerFlex 4- 3.7 kW (5 HP) AC Drive

140CPS11100 Quantum 電源, 115/230 VAC, 獨立, 3A

284-PWRM24A-M14 Power Cable, Patch,Shielded,M24, 14m

CJ1G-CPU44H CPU單元I/O點數(shù)1280，30K程序容量，最多三個擴展機架。

1492-RFB4 IEC Term Blck 8 x 97 x 43.8mm Spr Clp

總線插頭 6ES7972-0BB41-0XA0 RS485 總線插頭， 12MBd 35? ，帶編程接口

變送器 3RS20 41-2GW50

1497-M-M4-0-N Control Circuit Transformer

1606-XLE96B-2 480VAC Input 12VDC Out 8A Power Supply