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該體系采用PLC作為操控中心，完成PID閉環(huán)運(yùn)算、多泵上下行切換、顯示、故障確診等功用，由變頻器調(diào)速方法主動(dòng)調(diào)理水泵電機(jī)轉(zhuǎn)速，達(dá)到恒壓供水的意圖。

　　一、前語(yǔ)

　　跟著操控技術(shù)的發(fā)展與完善，變頻器及PLC在各個(gè)行業(yè)的使用愈來(lái)愈廣，PLC與變頻器的可靠性與靈活性得到了用戶的認(rèn)可。一起傳統(tǒng)的水塔供水方法暴露了許多缺點(diǎn)：水的二次污染，用水高低峰的不平衡，管道閥門易損壞，維修保養(yǎng)費(fèi)用過(guò)高等等。在此條件下各種恒壓供水方法應(yīng)運(yùn)而生，其間由變頻器、PLC操控的方法尤為遍及，這種方法的特色：體系穩(wěn)定，功用強(qiáng)大，變頻器用于供水更加節(jié)能，所以廣泛使用在多層住宅小區(qū)生活消防供水體系中，現(xiàn)在許多場(chǎng)合也有使用，比方中央空調(diào)體系、供水加壓站、集中供熱等，這種方法經(jīng)受了時(shí)刻的考驗(yàn)，已有許多的使用實(shí)例。本文介紹的體系在寶雞某電廠家屬區(qū)已從98年運(yùn)轉(zhuǎn)至今，體系穩(wěn)定，性能可靠，得到了用戶的必定和好評(píng)。

　　二、體系組成：

　　1、體系概述：

　　該體系由四臺(tái)大泵(22KW)與一臺(tái)小泵(5.5KW)組成;PLC部分由西門子可編程操控器S7-200系列的CPU226，文本顯示器TD200組成;變頻器采用三菱FR-A540系列，功率22KW。

　　用戶所需的生活用水壓力、消防用水壓力、運(yùn)轉(zhuǎn)方法等參數(shù)在TD200文本顯示器上設(shè)定，壓力傳感器把用戶管網(wǎng)壓力轉(zhuǎn)換為0-10V標(biāo)準(zhǔn)信號(hào)送進(jìn)PLC模擬量模塊EM235，PLC經(jīng)過(guò)采樣程序及PID閉環(huán)程序與用戶設(shè)定壓力構(gòu)成閉環(huán)，運(yùn)算后轉(zhuǎn)換為PLC模擬量輸出信號(hào)送給變頻器，調(diào)理水泵電機(jī)轉(zhuǎn)速，達(dá)到恒壓供水的意圖。

　　該體系有各個(gè)泵的運(yùn)轉(zhuǎn)時(shí)刻累計(jì)功用，經(jīng)過(guò)PLC的數(shù)據(jù)區(qū)保持可以斷電回憶。每次起動(dòng)時(shí)先起動(dòng)1#小泵，當(dāng)用水量超越一臺(tái)泵的供水能力時(shí)，PLC經(jīng)過(guò)程序完成泵的延時(shí)上行切換，切換原則為當(dāng)前未運(yùn)轉(zhuǎn)的大泵累計(jì)運(yùn)轉(zhuǎn)時(shí)刻最少的先投入;當(dāng)壓力超越時(shí)，PLC經(jīng)過(guò)程序完成泵的延時(shí)下行切換，切換原則為當(dāng)前正在運(yùn)轉(zhuǎn)的大泵運(yùn)轉(zhuǎn)時(shí)刻最多的先撤出。直到滿足設(shè)定壓力為止。尋求的最終目標(biāo)為壓力恒定。

　　當(dāng)供水負(fù)載變化時(shí)，變頻器的輸出電壓與頻率變化主動(dòng)調(diào)理泵的電機(jī)轉(zhuǎn)速，完成恒壓供水。

　　體系還可經(jīng)過(guò)PLC的實(shí)時(shí)時(shí)鐘主動(dòng)守時(shí)供水，用戶在TD200上設(shè)定每天最多6段(段數(shù)也可設(shè)定)守時(shí)供水，比方早上6：00到8：30，中午11：20到1：30等。

　　體系可動(dòng)態(tài)顯示各種參數(shù)，如設(shè)定壓力，運(yùn)轉(zhuǎn)壓力，水位高度，運(yùn)轉(zhuǎn)方法，實(shí)時(shí)時(shí)刻，日歷，各個(gè)泵的運(yùn)轉(zhuǎn)時(shí)刻累計(jì)(準(zhǔn)確到秒)，運(yùn)轉(zhuǎn)狀況，故障信息等等。為了不使體系中TD200畫面顯得呆板，在PLC程序中操控TD200中的畫面守時(shí)切換，動(dòng)態(tài)顯示;

　　體系還有故障自確診功用，各泵發(fā)作過(guò)載、缺相、短路、傳感器斷線、傳感器短路、水位下限、水壓超高、水壓超低、變頻器故障等，都會(huì)有聲光報(bào)警，TD200上一起顯示故障類型，告訴設(shè)備維修人員處理，并可回憶故障發(fā)作時(shí)刻及班次，以便追查原因及相關(guān)責(zé)任。

　　2、作業(yè)原理：主動(dòng)手動(dòng)方法

　　(1)手動(dòng)運(yùn)轉(zhuǎn)時(shí)，可按下按鈕起動(dòng)中止水泵在工頻狀況下運(yùn)轉(zhuǎn)，徹底脫離開PLC及變頻器的操控，該功用首要用在檢修及主動(dòng)體系出現(xiàn)故障時(shí)的應(yīng)急供水方法中。

　　(2)主動(dòng)運(yùn)轉(zhuǎn)時(shí)，悉數(shù)泵的運(yùn)轉(zhuǎn)依程序主動(dòng)作業(yè)。

　　上行過(guò)程：當(dāng)在主動(dòng)運(yùn)轉(zhuǎn)方法時(shí)，按下TD200上的起動(dòng)軟健，體系先起動(dòng)1#小泵，PLC程序操控模擬量模塊EM235給定變頻器一固定頻率輸出，此時(shí)若用 PID運(yùn)算輸出直接操控變頻器則(設(shè)定壓力大，運(yùn)轉(zhuǎn)壓力為零，所以運(yùn)算輸出最大)變頻器依設(shè)定的上升時(shí)刻運(yùn)轉(zhuǎn)，升速太快，體系沖擊很大。等泵運(yùn)轉(zhuǎn)一會(huì)兒，管網(wǎng)壓力堆集后，再用PID運(yùn)算輸出操控變頻器。具體時(shí)刻和頻率與管網(wǎng)體系有關(guān)，在現(xiàn)場(chǎng)調(diào)試時(shí)這兩個(gè)參數(shù)在TD200上設(shè)定調(diào)整。管網(wǎng)越大，時(shí)刻越長(zhǎng)。

　　當(dāng) 1#小泵達(dá)到50HZ后，體系壓力仍偏低，則延時(shí)一段時(shí)刻后，體系靠PLC程序把1#泵切換到工頻運(yùn)轉(zhuǎn)，一起由PLC輸出一個(gè)開關(guān)量給變頻器的MRS端子，變頻器瞬間制止輸出，此時(shí)PLC把運(yùn)轉(zhuǎn)時(shí)刻最少的泵變頻接觸器接通后，撤掉制止輸出，相應(yīng)的泵變頻起動(dòng)運(yùn)轉(zhuǎn);延時(shí)切斷1#小泵，體系中相應(yīng)的一臺(tái)大泵變頻運(yùn)轉(zhuǎn)，壓力主動(dòng)調(diào)理，若體系壓力平衡，則頻率穩(wěn)定在一個(gè)相對(duì)的規(guī)模，若頻率達(dá)到50HZ后壓力依然偏低，則再投入一臺(tái)大泵，比較剩下的泵的累計(jì)運(yùn)轉(zhuǎn)時(shí)刻，時(shí)刻少的先行投入，以此類推。注意，上行中，只要有一臺(tái)大泵運(yùn)轉(zhuǎn)，則1#小泵要斷開，大泵與小泵一起運(yùn)轉(zhuǎn)時(shí)，小泵的功率很低。

　　下行過(guò)程：當(dāng)體系壓力偏高，變頻器運(yùn)轉(zhuǎn)在18HZ左右(18HZ以下泵的功率很低，經(jīng)驗(yàn)值)時(shí)，PLC程序判斷運(yùn)轉(zhuǎn)在工頻狀況的泵累計(jì)運(yùn)轉(zhuǎn)時(shí)刻(若只有一臺(tái)泵不作判斷)，運(yùn)轉(zhuǎn)時(shí)刻最多的泵延時(shí)先行撤出，在撤出的瞬間，PLC操控變頻器運(yùn)轉(zhuǎn)頻率在50HZ，要不體系沖擊過(guò)大，簡(jiǎn)單有水垂現(xiàn)象，延時(shí)一會(huì)兒后，再把 PID運(yùn)算輸出投入即可;以此類推。注意：下行過(guò)程中，到最后一臺(tái)大泵運(yùn)轉(zhuǎn)時(shí)，頻率在18HZ左右，體系壓力依然偏高時(shí)，則把1#小泵切換到變頻運(yùn)轉(zhuǎn)。這種情況在夜間或許發(fā)作，當(dāng)供水管網(wǎng)很大時(shí)，也許沒(méi)有這個(gè)或許性。

　　三、注意事項(xiàng)：

　　1、該體系中有泵的工頻變頻上行切換，為了體系的快速響應(yīng)，切換時(shí)刻最好越短越好，切換時(shí)時(shí)刻差很小，所以各個(gè)泵的變頻接觸器與工頻接觸器最好用可逆接觸器，電氣線路與PLC程序中也要有互鎖功用。避免發(fā)作意外短路事端。對(duì)體系或變頻器形成危害。

　　2、變頻器上行下行切換時(shí)刻設(shè)定，假如設(shè)定值過(guò)大，則體系不能迅速對(duì)管網(wǎng)的用水量做出反應(yīng);假如設(shè)定值過(guò)小，則或許引起體系頻繁的投入泵，撤出泵的動(dòng)作;為此，PLC程序中增加判斷設(shè)定壓力與運(yùn)轉(zhuǎn)壓力在臨界切換狀況時(shí)，只要不超越答應(yīng)的誤差規(guī)模內(nèi)，不做泵的切換。

　　3、變頻器在上行切換時(shí)，必須要有瞬間制止輸出功用，變頻器沒(méi)有此功用可用自在停車功用;所以選擇變頻器時(shí)要注意這點(diǎn)。
 

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變送器 3RS17222ET00

1497B-A1-M13-0-N 50VA 120x240-24V 60Hz CPT

1606-XLRED40 1606 Power Supply

1768-PB3 CompactLogix L4x DC In Power Supply

188-K4D010 Miniature Circuit Breaker 1 A

194R-B32-1753 BS88 194R Disconnect Switch

2090-CPBM7DF-10AF15 MP-Series 15m Continuous-Flex Cable

2090-XXNPMP-14S09 MP-Series 9 m Length Power Cable

CBL-13-MP-30 Power cable for MTR-1220 or MTR-1235 or MTR-1300 or MTR-1400 or MTR-1N series stepping motors. 30 feet

GC647WFL025 Proficy GlobalCare Complete for Proficy Workflow - 25 User License

IC200SET001 Ethernet to Serial Interface

IC646TBLSS40K Proficy Troubleshooter for Intelligent Historian for Hist 40000 Points

IC647NMB000 MODBUS PLUS OPC Server

IC693ACC306 EPROM Chips (qty 4)

IC698RMX016CA RX7I REDUNDANT MEMORY EXCHANGE 16MB CONFORMAL COATED

IC800VMCB2100 Motor power and brake power cable for 2 kW VersaMotion servo motor- 10 meter

SLC/1746 System 1746-OA16 AC OUTPUT MODULE FOR PROGRAMMABLE CONTROLLER

Industrial Computers 6155R-14SXPH VERSAVIEW NON-DISPLAY COMPUTER

Application-specific products 6556-SCBK2DC SLC FIXED CLUTCH/BRAKE KIT DC I/O

Operator Interface 2711-T5A5L1 PV550 MONO TOUCH, RS232 (DH485)

Support 9301-2SE2300ESR SUPT REINSTATEMENT CONTRACT FOR 93012SE2300ES

Support 9307-64MGDBCS SUPT RENEWAL CONTRACT FOR 930764MGDBCENE

DeviceNet Products 1732D-OB8EM12 DEVICENET 24VDC 8 0.5A OUTPUT W/M12

RSI Software Products 9301-2SE250ITU4R RSVIEW32 WORKS 150-100K UPGRADE OUT-SUPT (IT)

RSI Software Products 9358-BNT03UB1R UPGRADE: OUT-SUPT: RSBATCH 03 UNITS TO BUNDLE

Motion Control MPL-B310P-SK22AA MOTOR,SERVO,1.58 NM,5000RPM,SINGL,460V

Motion Control 2090-XXNPY-16S09 CABLE,NON-FLEX,MOTOR POWER,Y,16 GAUGE,9M

GFK-0256 MegaBasic Language Reference and Programmer's Guide

IC641VPH700 VersaPro Professional Edition - Windows Programming Software with Programming Cable for Series 90-70, Series 90-30, and VersaMax PLCs

IMC-316X-X-D IMC-D Series Servo Motor Controller, 6 Amp

PSPC-DC25-220 Prof Shop Floor SPC DC 25 User 220v

20BC011A0AYYANC0 PowerFlex 700 AC Drive 20B

20DM325N0ENNBNANE PowerFlex 700S AC Drive 20D

2198-H070-AD-T K5500 FR3 AC,DC Bus Connector

2711P-RAK12E PanelView Plus Accessory

280-PWRM35G-M2 ArmorStart Three-Phase Power Media

CQM1H-ABB21 絕對(duì)值編碼器 2點(diǎn)

1492-MUA2B-A7-A10 1772 - 1756 Conversion Mounting Assembly

通訊處理器CP 6ES7 340-1AH02-0AE0 CP340，標(biāo)準(zhǔn)串行通訊模塊，RS232C 接口，最高19.2kbit/s,9 針 Sub-D 接口

行程開關(guān) 3SE53220SH21

TIA 博途 WinCC 選件 6AV2107-0CR00-0BB0 SIMATIC WinCC Sm@rtServer for SIMATIC Basic Panels

1585J-M8HB-2 RJ45 Ethernet Media

1756-SYNCH ControlLogix SynchLink Comms Module

188-K1D320-N Miniature Circuit Breaker 32 A

194E-Y40-1753-6G 40 A 194E Load switch

2090-CFBM7E7-CEAF15 15 m Length SpeedTec Extension Cable

2090-UXNPAMP-10S15 MP-Series 15 m Length Power Cable

BC646TRT999 Viewer Runtime System with Proficy GlobalCare

GC647IFPLSR00300 GCC iFIX Plus SCADA 300 I/O Srv

IC200CBL615 Cable expansion shielded 15M 2 connectors

IC646MPS050 Logic Developer PLC Standard 50 Pack

IC647IFSCTSSPRT05M iFIX TS SCADA Support on SCADA -5 Clients OEM (M4 Part)

IC670ALG240 Analog Input, Current, 16 Channel

IC697CPU780RR CPU, Hot Standby Redundancy, 12K Disc. I/O, Exp Mem, Floating Pt

IC800PSHV018 PSM-18HVi 18 kW high voltage power supply kit for Alpha servos

ControlLogix/1756 System 1756-ON8 10-30 VAC 2 AMP OUTPUT 8 PTS (20 PIN)

Industrial Computers 6182H-10KRH15D VVCE 1000, KEYPAD, STD MEM, CNET, DC

Process Control 1757-FIMEXP065 FOUNDATION FIELDBUS FIM MODULE EXPANSION

Operator Interface 2711P-RDB12C PV PLUS 1250, KEY/TOUCH SCREEN DISPLAY MODULE

Support 9355-WABCENR SUPT REINSTATEMENT CONTRACT FOR 9355WABCEN

Support 9351-VSS SUPT RENEWAL CONTRACT FOR 9351VS

ControlNet Products 1785-L80C15 PLC-5/80C FOR CONTROLNET PHASE 1.5

RSI Software Products 9301-2SE2400FRU3 RSVIEW32 WORKS 150-32K UPGRADE IN-SUPT (FR)

RSI Software Products 9355-WABOEMENE RSLINX OEM - ENGLISH

Motion Control MPL-A320H-SK22AA MOTOR,SERVO,2.94 NM,3500RPM,SINGL,230V,4.1KG

Motion Control 2090-U3AE-D4401 CABLE,TWO AXISTO LOGIX 1756MOAE2 CARD,1M

CBL-115 Cable. Modicon 984 Modbus (RS-232)

IC5008TBX0000 18" Unbundled Intelligence Industrial Computer with WIN XP Performance Series

IC800PCUBC04S030 PowerCube Flying Lead Interface Cable, 400 Steps/Rev & Power Save Enabled, 3 Meters

OC647IFESGDV00075M iFIX Optn: ESig & ERec 75 I/O Development (M4 Part)

20AD027A3AYNACC0 PowerFlex 70 AC Drive 27 A at 20 Hp 20A

20DC300A0EYNBNANE PowerFlex 700S AC Drive 20D

20L-GH10-A1 Hose Kit,(2)10 Ftx1 In. Dia.,W/ Fittings

25C-E4P2N104 PowerFlex 527 2.2kW (3Hp) AC Drive

280-PWRM22C-M015 ArmorStart Three-Phase Power Media

FX2N-16MR-001 主機(jī)8入/8出 繼電器輸出

1492-M6X10C Connection Products

1494H-EN3H2 Heavy Duty Fusible Safety Switch

軟啟動(dòng)器 3RW44466BC44

ET 200SP 6ES7193-6BP20-0BB1 基座單元 BU20-P12+A0+4B ，類型B1，直插式端子，適用于交流輸入/輸出模塊，20mm寬

1585D-M4TBJM-2 Micro D-Code, QD Style Ethernet Media

1756-EWEB ControlLogix ENET/IP Web Server Module

1794-OV32 Flex 32 Point Digital Output Module

194E-DA16 194E Load switch

2090-CCMUSDS-48AA03 Kinetix 3 cable to 1203-USB 3m

2090-DANPT-16S15 TL-Series 15 m Length Power Cable

ABKSTDN0000/DVN 6 inch Color STN/ TCP Label/ 24VDC/ with DeviceNet/ No Agency Approvals

GC646PEW100E Proficy GC for OP EWS Development Software Unltd I/O

HE800ACC108 Cage-clamp (screw) style I/O plug, 8-terminal. (Qty 10)

IC640BRM318RR Workmaster Extended RAM, 512K Bytes

IC647HSTSSEO1500KM eSignature Option for Historian - Standard Server 1,500,000 Points (M4 Key)

IC660BLD120 Cover w/Label for IC660BBD120

IC695CMM002CA RX3i serial communications module. Two isolated RS-232/485 port. Supports Serial Read/Write and Modbus Master/Slave. Requires Unversal Backplane. Conformal Coated

IC756WET100K-22 Custom Editor Toolkit, Korean, Version 2.2

CompactLogix System 1769-ECR RIGHT END CAP/TERMINATOR

PLC-5/1771 System D1771-6.5.116 FAST ANALOG INPUT MODULE USER MANUAL

Process Control 1757-FIM FIELDBUS INTERFACE MODULE

Operator Interface 2711P-B7C4D2 PV PLUS 700, KEY/TOUCH, ENET, DC PS, EXT MEM

Support 6500-PS7COINJR SUPT REINSTATEMENT CONTRACT FOR 6500PS7COINJ

Support 9358-PLTM2600S SUPT RENEWAL CONTRACT FOR 9358PLTM2600ENE

Support F1785-BEMSERB FIRMWARE UPGRADE FOR 1785-BEM COMMUNICATION MODULE

RSI Software Products 9301-2SE2200PTE RSVIEW32 WORKS 300 (PORTUGUESE)

RSI Software Products 9701-VWSB000FRU3 RSV SE STATION 250 - UNLTD DISP UPGRADE (FRENCH)

RSI Software Products 9399-DATAUG RSDATA (OCX) USERS GUIDE

Motion Control 2098-IPD-HV150 HIGH VOLTAGE DRIVE, 34A/68A, ULTRA5000

BC5002TAW0000 12 Inch Intelligence Industrial Computer - Bundled - Standard Series - w/ Windows 2000

IC300CBF000 FOX Fiber Cable Pair, 0.5M

IC752DTX350 DataPanel 35, 2 x 20 VF message center, used DataDesigner to program messages

MTR-3S43-G-R-0-C-SRR Servo Motor Nema56C with Seal

ZA06B-6079-K814 Motor power straight connector for B22/2000is motor

20BE2P7A0AYNAND0 PowerFlex 700 AC Drive 2.7 A at 2 Hp 20B

20G14TC567JN0NNNNN PowerFlex 755 AC Packaged Drive

25-RF035-DL PowerFlex 520 34.8A 230V EMC Filter Kit

2711P-RW7 PanelView Plus CE Accessory

FRN 2 2 P11S-4CX 3 4 KVA 44A 22KW 3相AC380V/50Hz/60Hz

1492-JD3C 2.5 mm Double Level Terminal Block

1492-W3-BL IEC Term Blck 8x47.6x41mm Screw

軟啟動(dòng)器 3RW40752BB45

工藝型 CPU 6ES7 517-3UP00-0AB0 CPU 1517TF-3 PN/DP，3 MB 程序，8 MB 數(shù)據(jù)；2 ns；集成 X1: 2x PN 接口，支持 IRT；X2: 1x PN 接口，支持 RT；X3: 1x DP 接口

156-B20CA1 20 A Contactor

1746-F5 SLC Power Supply Fuse

1786-RG6F ControlNet Coax 1000 Ft High Flex Cable

193-T1AB48 3.5-4.8 A IEC Bimetallic Overload Relay

20-FR09119 COVER, BOTTOM, PF700H, PF700S, FR9

2090-CSBM1DF-14AA06 Kinetix Cable Single DSL 2090-Series

20AC015A0AYNANC0 PowerFlex 70 AC Drive 20A

GA647TPD000 Proficy GlobalCare Assist for CIMPLICITY HMI ProServer No Limit Development and Runtime System