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增材制造驅(qū)動(dòng)創(chuàng)新設(shè)計(jì)

RenAM 500Q的主要驅(qū)動(dòng)力 — 內(nèi)置創(chuàng)新型光學(xué)系統(tǒng)是雷尼紹各部門（控制部、軟件部和機(jī)械工程部）齊心協(xié)力為RenAM 500Q設(shè)計(jì)的關(guān)鍵組件。
摻鐿光纖激光束進(jìn)入光學(xué)系統(tǒng)后，由通過精密振鏡底座驅(qū)動(dòng)的四對掃描振鏡引導(dǎo)，掃描振鏡旋轉(zhuǎn)，引導(dǎo)激光束覆蓋在加工托盤的粉末上。光學(xué)系統(tǒng)也會(huì)動(dòng)態(tài)聚焦激光，不斷調(diào)整焦距，確保光束角度在平坦的工作區(qū)域內(nèi)發(fā)生變化時(shí)光斑尺寸保持不變。要在粉末床上實(shí)現(xiàn)高精度加工，需借助專業(yè)的光學(xué)和控制工程技術(shù)；而這些技術(shù)經(jīng)過雷尼紹多年來在REVO（用于坐標(biāo)測量機(jī)）等產(chǎn)品上不斷研發(fā)改進(jìn)，已經(jīng)非常成熟。
雷尼紹利用自有增材制造 (AM) 技術(shù)生產(chǎn)出RenAM 500Q的光學(xué)系統(tǒng)。采用該技術(shù)一方面可使掃描振鏡的封裝更加嚴(yán)密，另一方面還可以設(shè)計(jì)出內(nèi)部隨形冷卻水道，確保光學(xué)系統(tǒng)具有精確的熱穩(wěn)定性。雷尼紹在制程中利用增材制造技術(shù)實(shí)現(xiàn)了上述創(chuàng)新，因此RenAM 500Q的加工效率大幅提升，解決了目前占市場主流的中型增材制造設(shè)備所面臨的瓶頸問題。
光學(xué)系統(tǒng)從構(gòu)思到成品，離不開組合制造技術(shù)的使用；具體方法是將損耗性加工托盤作為成品部件的組成部分，這樣不僅可以減少耗材量，還可以減少從托盤上移除零件所需的加工步驟。位于斯塔福德郡的雷尼紹增材制造解決方案中心針對批量生產(chǎn)，對零件、增材制造支撐結(jié)構(gòu)及制造設(shè)計(jì)進(jìn)行了進(jìn)一步優(yōu)化。
釋放生產(chǎn)力

新型四激光系統(tǒng)在不增大工作臺(tái)尺寸的情況下，可將生產(chǎn)效率提升3倍之多。大型增材制造設(shè)備通常會(huì)面臨較多問題，包括：材料庫存的增加、重型基板的機(jī)械裝卸、較大工作區(qū)域內(nèi)保護(hù)氣體的效率、資金成本的增加以及占地面積的增大等。要生產(chǎn)大型零件，必須消化這些不利因素，但就市場吸引力而言，中型設(shè)備更具優(yōu)勢。目前，中型設(shè)備面臨的主要阻礙是激光器數(shù)量有限而降低生產(chǎn)效率。
RenAM 500Q以雷尼紹RenAM 500M單激光系統(tǒng)的系統(tǒng)架構(gòu)為基礎(chǔ)開發(fā)而成，兩者均可用于批量生產(chǎn)，但是存在一些明顯差異。最大的區(qū)別是RenAM 500Q有四個(gè)激光器，但是所有子系統(tǒng)都必須根據(jù)生產(chǎn)量的增加情況重新進(jìn)行設(shè)計(jì)。此外，四個(gè)激光器在增材制造過程中對粉塵的處理能力也非常重要。如果通過提高氣體流通量和氣流速度來解決這一問題，會(huì)增加濾芯（用于收集粉塵）等其他子系統(tǒng)的作業(yè)負(fù)擔(dān)。因此，雷尼紹的做法是在氣流中裝設(shè)一個(gè)熱轉(zhuǎn)換器來保持加工溫度的穩(wěn)定性，同時(shí)利用預(yù)過濾旋風(fēng)分離器來分離小顆粒與大顆粒粉末，從而延長濾芯壽命并提高粉末的循環(huán)利用率。
其他改進(jìn)措施包括改善整個(gè)加工區(qū)域的氣流穩(wěn)定性，顯著減少流程間的清潔作業(yè)量。RenAM 500Q在整個(gè)加工區(qū)域設(shè)置有四個(gè)激光器，因此保持光學(xué)系統(tǒng)和粉末床之間的精確位置關(guān)系也至關(guān)重要。工程技術(shù)的進(jìn)步有助于確保上述目標(biāo)的實(shí)現(xiàn)，這些進(jìn)步包括使用精密運(yùn)動(dòng)配件重新定位刷粉器、縮短設(shè)置時(shí)間以及提高重復(fù)精度等。
結(jié)構(gòu)緊湊，潛力巨大

要高效使用四個(gè)激光器，需進(jìn)行更多的前期規(guī)劃和工藝過程管理工作。最直接的切入點(diǎn)是讓每個(gè)激光器加工一個(gè)或一組獨(dú)立零件。如此一來，激光器便可并行作業(yè)。初步研究顯示，同時(shí)加工多個(gè)相鄰零件時(shí)需格外小心，因?yàn)榧庸ひ粋�(gè)零件排放的廢氣可能會(huì)影響另一個(gè)零件。結(jié)果表明，盡管加工出的零件表面光潔度存在一些細(xì)微差異，但總體而言，激光器并行作業(yè)是一種最容易管理的加工情形，也是推薦給大多數(shù)用戶使用的入門方法。
除此之外，在多激光加工過程中，選擇哪種加工方式主要取決于具體應(yīng)用場合。顯然，可以使用四個(gè)激光器加工同一個(gè)零件，并且由于雷尼紹RenAM 500Q的每個(gè)激光器都能覆蓋整個(gè)金屬粉末床，用戶因而可以選擇最優(yōu)化的加工策略。
 

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6ES73317NF004AB1

1497B-A6-M14-0-N 1497B 250VA 240X480-120

1606-XLS80E Power Supply XLS 80 W Power Supply

1769-IM12 CompactLogix 12 Pt 240VAC D/I Module

189-AST1 MCB Accessory Shunt Trip Module

194R-HM4E-L 194R 600-1250 A Operating Handle

2090-CPBM7DF-14AA09 MP-Series 9m Standard Cable

2090-XXNPMP-8S07 MP-Series 7 m Length Power Cable

CBL-3C-L1D-FLY-20 S2K flying lead feedback cable for special for 3rd party motors with hall commutating encoders. 20 feet

GF-0520R Connecting FlashCable to Brown & Sharpe Micro Hite (10/11).

IC200TBX364 Tool box, Micro 64, operator interface and software. Includes (IC200UDR164) 24VDC In/Relay Out, AC Power Supply, (IC200USB001) RS-232 option board with (2) 0 -10VDC analog in with VersaMax DataPanel DP45 with Proficy Logic Developer programming soft

IC646TBSPMSS010 Smart Process Monitoring SPC+ server 10 KPIs

IC647NTN000 CIMPLICITY HMI SIEMENS TI Communications

IC693ACC400 Expanded battery backup for Series 90-30 CPUs. Quantity 1. 8.5 Amp hour battery for Series 90-30 CPU311, 313, 323 and CPU36x type only. Not compatible with Series 90-30 CPU37x CPUs. The battery mounts on power supply and extends the depth of the s

IC752CBT053RR Datapanel 320T CB (Color Base) with Advanced software: 320x240 1/4 VGA Passive Color with 80386SX/40 PC processor. Analog touch screen with text, bitmaps, bar graphs, real time clock. With Real Time Trends & H ost Communications.

IC800VMCP3050 Power cable for 3 kW VersaMotion servo motors- 5 meter

SLC/1746 System 1746-NIO4I (2) ANALOG INPUT, (2) ANALOG CURRENT OUTPUT

Industrial Computers 6189V-CPUSTD3 STANDARD SBC (W/CPU AND COOLER) (700R)

Application-specific products 1403-CF020 20 M F LINK FOR POWERMONITOR

Operator Interface 2711-K6C10 PV600 COLOR KEY, DNET & RS232 PRINT

Support 9301-2SE2400PTS SUPT RENEWAL CONTRACT FOR 93012SE2400PT

Support 9323-ATUNER SUPT REINSTATEMENT CONTRACT FOR 9323ATUNEENE

DeviceNet Products 1734-OB4E 24V DC 4 CHANNEL SOURCE OUTPUT MODULE

RSI Software Products 9301-2SE3100JPE RSVIEW32 RUNTIME 150 (JAPANESE)

RSI Software Products 9358-BNTK30U2R UPGRADE: OUT-SUPT: RSBATCH BACK-UP KEY 10 TO 30

Motion Control MPL-B420P-MJ24AA MOTOR,SERVO,4.74 NM,5000RPM,MULTI,460V,BRK,6.8KG

Motion Control 2090-UXBB-DM15 BREAKOUT BOARD, CN2, ULTRAX000 DRIVE MOUNTED

GFK-0776 SS-90 Digital 100/200 Brushless Servo Amplifier Instruction Manual

IC646MDA150 View 150 Tag Runtime & Development System

MSC-V-C 0-10 V in / 4-20 mA out

PSPC-MONITOR10/E Prof Shop Floor SPC Monitor 10 User eSig

20BC022A0AYNACC0 PowerFlex 700 AC Drive 22 A at 11 kW 20B

20F11GC015AA0NNNNN PowerFlex 753 AC Packaged Drive

2198-P141 Kinetix 5700 DC Bus Supply

2711P-RCKS PanelView Plus 7 Accessory

280D-F12B-10B-CR ArmorStart Direct Online Starter

CQM1-AD041 模入單元. 4路 ±10V/0-10V/1-5V/4-20mA

1492-N8 TERM BLCK Adhesive Label

安裝導(dǎo)軌 6ES7390-1AB60-0AA0 安裝導(dǎo)軌，160 mm

變送器 3RS18001HW00

TIA 博途 WinCC 選件 6AV2107-0LK00-0BB0 SIMATIC WinCC DataMonitor for Runtime Professional 50 Clients

1585J-M8PBJM-10 RJ45 Ethernet Media

1760-L12DWD Pico 12 Point Controller

188-K2C160 Miniature Circuit Breaker 16 A

194L-A25-1754 25 A 194L Load Switch

2090-CNSRPRS-AA09 Kinetix 6000M Network Cable

2090-XB120-06 107 Amp 6 Ohm Resistive Brake Module

BC647MRA150 View Runtime 150 I/O with Proficy GlobalCare Complete with USB Hardware key

GC647IFSTRNUNLMT GCC iFIX Std HMI Unlmt Run

IC200CPUE05 CPU 128K user configurable user memory, 0.8MSEC/K Boolean one RS232, one RS485 serial ports and Ethernet port 10Mbit base T.

IC646NCN001 HMI for CNC Version Upgrade

IC647IFSTRN00900M iFIX Standard HMI 900 I/O Runtime (M4 Part)

IC670MDL233 120VAC Input, 8 Point, Isolated

IC697MDL240RR 120 Vac Isolated Input (16 Points)

IC800SLCBV050 Power/brake cable for SLM100 or SLM250 S-series servo motor with brake. 5 meters