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EC5-1712CLDNA,

EC5-1712CLDNA

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數(shù)控編程工藝及加工效率的研究

由于后控板塑件在洗衣機(jī)上為外觀件，表面光潔度要求較高，所以在模具型腔加工制造過程中必須保證型腔尺寸的公差要求和表面粗糙度要求。對于該模具型腔零件，從內(nèi)向外主要由以下幾部分構(gòu)成：塑件型腔面、分型面、排氣槽、側(cè)抽芯槽、模架面、回程桿墊片槽等。在編制數(shù)控編程工藝時，一般按照整體粗加工、分型面半精加工、分型面精加工、型腔面半精加工、型腔面精加工、型腔局部形狀清角的工藝思路進(jìn)行編程，并按照分區(qū)域編程的思路，逐漸完成整體零件的編程工作。



圖1 洗衣機(jī)后控板模具型腔

2.1 整體粗加工刀具的選擇

在編制粗加工程序時，粗加工刀具型號的選擇直接決定了開粗的加工效率。若開粗刀具選擇過小，致使每刀的下刀量較小，而且刀具的進(jìn)給速度也較小，最終導(dǎo)致工件的加工效率很低。若開粗刀具選擇過大，表面上看起來粗加工時間很少，但是開粗效果不理想，本應(yīng)開粗到位的區(qū)域沒有開粗到位，需要增加整體中粗程序或大范圍的清角程序，這樣總體的加工時間也會增加。所以在粗加工刀具選擇方面，不但要考慮到工件的整體尺寸大小，還要考慮該零件的材料去除量大小。對于中小型零件來說，原則上把開粗時間 控 制 在 5h 以 內(nèi) ，初 步 選 定 開 粗 刀 具 為 直 徑 為 32mm的牛鼻刀，刀具定義為D32R0.8mm。
2.2 型腔精加工刀具的選擇

在對模具零件型腔進(jìn)行精加工時，由于模具的型腔面在塑件上為外觀面，表面光潔度要求較高，并考慮到模具的型腔面大部分為曲面，所以在精加工刀具選擇方面，優(yōu)先選擇球頭銑刀進(jìn)行加工，刀具符號用B及 R 表 示 ，如 直 徑 為 20mm 的 球 頭 刀 定 義 為B20R10mm。本次研究列出了 3 種精加工刀具選擇方案：第 1種方案為大直徑球頭銑刀（B16R8mm）整體精加工、小直徑球頭銑刀（B8R4mm）局部清角的編程加工工藝；第 2 種方案為較大直徑球頭銑刀（B12R6mm）整體光刀、小直徑球頭銑刀（B8R4mm）清角的編程加工工藝；第3種方案為整體用小直徑球頭（B8R4mm）刀一次加工到位，如表 1 所示。然后對以下
 

Motion Control 2098-DSD-075-SE DRIVE, 35A/75A, ULTRA3000 W/SERCOS

BC646TPD935 ProServer 35,000 I/O Develop/Runtime with Proficy GlobalCare""

IC641SWP310 Chinese Version of LogicmasterTM 90-30 Release 4.51

IC697ACC806 I/O Cable (32 conductor) for IC697Vxxxxx modules. Ten feet long

TRM-21006667 Connector, S2K Digital I/O, 20 pt.

ST-2748 STXi output module Isolated Relay Output 8 Points, 230V AC/ 2A

20AD022A3AYNANC0 PowerFlex 70 AC Drive 22 A at 15 Hp 20A

20F11GC060AA0NNNNN PowerFlex 753 AC Packaged Drive

20G11TF370JN0NNNNN PowerFlex 755 AC Packaged Drive

25-PM1-D024 PowerFlex 520 11kW (15Hp) Power Module

372SPU78001PDEV Quantum PROWORX 32 ONLINE OFFLINE SGL USER PKG

FRN0.1E1S-2J 0.3KVA 0.8A 0.1KW 3相AC220V/50Hz/60Hz

A20B-2902-0271 A20B-2902-0271/02B

1492-SPM3D020 MCB Supplementary Protector 2 A

軟啟動器 3RW40282BB04

SIMATIC 存儲卡 6ES7 954-8LE02-0AA0 12 MB

150-SD1NUD SMC-50 SOLID STATE MOTOR CONTROLLER 361A

1738-8CFGM23 ArmorPoint 8 Point Combination Module

1783-US6T2F Stratix 2000 6+2 port unmanaged switch

193-EXP-DIO-42-120 E300 120V AC Digital Expansion Module

20-750-NEMA1-F1 PF753 & PF755 FR 1 EMC CORES W PLATE

2090-CPWM7DF-16AF03 MP-Series 3m Length Power Cable

20AB-DB1-D PowerFlex 70 Resistor Kit

GA647IFESGRNUNLMT GCA iFIX Optn: ESig & ERec Unl I/O Run

GP646IFCLNTCRO010 GCP iFIX iClient Read Only 25 PK Keyless Runtime Version

IC600BF802RR 24-48Vac/dc Input Module (8 points)

IC647HSTCC1KM Calculation Collector for Historian - Standard Server 1000 Points (M4 Key)

IC647TBLCPVC001 Virtual Campus for Proficy Troubleshooter and Cause+ - 1 User

IC693MDL753CA Conformal Coated Output module, 12/24VDC POS logic, 32 points. Interfaceis Fujitsu connector.

IC756LDV000K-912 DV Development - Intel/Linux RedHat Op Sys, Korean, Version 9.12

Pico Controllers 1760-SIM INPUT SIMULATOR FOR 12 I/O DC PICO CONTROLLER

PLC-5/1771 System 1771-OD16K CONFORMALLY COATED, 120V AC ISOLATED OUTPUT MODULE

Distributed I/O 1791-0A32 BLOCK I/O, 120V AC, 32 POINT MODULE (32 OUTPUT)

Communications 1786-RPA CONTROLNET MODULAR REPEATER ADAPTER

Operator Interface 2706-PRIOK REMOTE I/O COMMUNICATION MODULE FOR 2706-P7X & P9X

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Support 9324-RL0100ESR SUPT REINSTATEMENT CONTRACT FOR 9324RL0100ES

EtherNet/IP Products 2711P-K15C4B1 PV PLUS 1500, KEYPAD, ENET, AC PS, STD MEM

RSI Software Products 9301-2SE340PTU1R RSVIEW32 RUNTIME 1500-32K UPGRADE OUT-SUPT (PT)

RSI Software Products 9356-PRO2350U6R UPGRADE: OUT-SUPT: RSSQL PROF.300 TO PROF.5000 TAG

Motion Control F-4050-Q-H04AA MOTOR/ENCODER/BRAKE

4360-N 4360 WITH NEMA 4

IC200ACC303 I/O SHORTING BAR QTY 2

IC693DNM200 DeviceNet Master

TGT-E000-0-0 Target Rack Expansion Module, 10' Rack Linker Cable

VDOCS-ADM VisualDocs Administration (includes integrated viewer)

20BD014A3AYYANC0 PowerFlex 700 AC Drive 14 A at 10 Hp 20B

20G11BF710JN0NNNNN PowerFlex 755 AC Packaged Drive

22C-B145A103 PowerFlex 400- 37 kW (50 HP) AC Drive

140XCA71709 Quantum 背板擴(kuò)展電纜, 3M

285-BRC25-M10 Cable,ArmorStart Source Brake Cable

H7ET-NFV 7位液晶顯示累積計時器,電壓（24-240AC）輸入、外部/手動復(fù)位、999999.9h-3999d23.9h可切換

1492-SPM1D100-N MCB Supplementary Protector 10 A

通用型變頻器 6SE6 440-2UD25-5CA1 5.5 KW,185 x 245 x 195

電機(jī)啟動器 3VU13403NL00

150-C43NCR SMC-3 43A Smart Motor Controller

1609-SBAT Bul 1609 UPS Standard 12VDC Battery

1771-IAD 1771 16 Point Digital Input Module

193-EC2PB E3 Plus 0.4-2.0 A Overload Relay

198-MS24 Start/Stop, On/Off Push Button Kit

2090-CPBM7E7-16AF15 MP-Series 15 m Length Cable

2094-AM01-S Kinetix 6000 Axis Module

CW0DT1005 Industrial Key Board for DuraTouch, QWERTY Keyboard, Elastomer Type

GFK-0487 Series 90 PCM Development Software (PCOP) User's Manual

IC200UEX636-24 Qty of 24, 6 channel Analog expansion. (4) Analog inputs & (2) Analog outputs. 120/240

IC647APXM APX:Moore APACS

IC647PFL300 Proficy Process Systems Standard Edition 3000 I/O with iFIX

IC693CHS398LT Base, Expansion, 5 Slots (LT)

IC754UEX001 VersaMax Micro Expansion I/O Interface for QP Control

MA15/D/2/SI AC15AMP PWR SRG PROTECT (240AC)

SLC/1746 System D1761-6.4 AIC + ADVANCED INTERFACE CONVERTER USER MANUAL

Distributed I/O 1734D-IB8XOW8 24 VDC 8 SINK IN 8 RELAY OUT, DNET COMMS, SCREW

Application-specific products 1803-EEM02 EEM,16 ANALOG, 4 TO 20 MA

Operator Interface 2711-T10G12 PV1000 GRAYSCALE TOUCH, PBUS & RS232 PRINT

Support 9301-2SE3500JPS SUPT RENEWAL CONTRACT FOR 93012SE3500JP

Support 9381-PEDEQPENR SUPT REINSTATEMENT CONTRACT FOR 9381PEDEQPEN

DeviceNet Products 1790D-N0C2 DNET LDX, 2 OUTPUT ANALOG CURRENT BSE,D-SHELL CONN

RSI Software Products 9301-2SE330ITU1R RSVIEW32 RUNTIME 300-1500 UPGRADE OUT-SUPT (IT)

RSI Software Products 9358-PBEPB30ENE RSBIZWARE BATCH & EPROCEDURE BNDLE PLX 30 UNITS

Motion Control MPL-B640F-MJ24AA MOTOR,SERVO,36.0NM,3000RPM,MULTI,460V,BRK

Motion Control 2090-UXLF-HV350 AC LINE FILTER,ULTRA,50 AMPS, 460V, 3 PHASE

GQSJ2D100S2P QUICKSTART KIT 5" STN GE LABEL

IC646NRV000 Report Manger Integrated Viewer

MTR-3T67-G-R-B-M-0 MTR-Series Servo Motor, Resolver, Metric, 24V Brake

ST-2124 STXi output module 4 points, TTL, 5VDC/20mA Non inverting

20BC085A0AYNANC1 PowerFlex 700 AC Drive 85 A 45 kW 20B

20F11RD5P0AA0NNNNN PowerFlex 753 AC Packaged Drive

22A-A4P5H204 PowerFlex 4 0.75 kW (1 Hp) AC Drive

490NOR00003 Networks Ethernet MTRJ－ MTRJ 光纖電纜，3m

284-MTRS22-M14 ArmorConnect Brake and Motor Cable

C2OOH-PID03 PID單元,2路,電流輸出

1492-RCDA4C25 Residual Current Device 25 A

6ES7153-2BA01-0XB0 IM153-2 高性能型，支持冗余，時間標(biāo)簽

變送器 3RS11 40-1GD60

1497-J-BASX-0-N Control Circuit Transformer

1606-XLE240EE Power Supply XLE 240 W Power Supply

1763-BA MicroLogix 1100 Battery

188-K3D160-N Miniature Circuit Breaker 16 A

194L-HE4A-350 194L Control And Load Switch Actuator

2090-CPBM7DF-08AA15 MP-Series 15m Power and Brake Cable

2090-XXNPMF-14S20 Kinetix Drives 20m Standard Cable

BC647TRT000 CIMPLICITY HMI Server NO LIMIT Runtime System with Proficy GlobalCare

GC647PSC050 "GlobalCare,####CIMPLICITY# Proficy##### 500# I/O"

IC200MDL930 Output relay 2.0 amps per point isolated form A, 8 points

IC646PME005 Proficy Change Management for ME 5 user pack

IC647MVD000 ME View View OPC Driver License with Hardware Key

IC684TROLI605 CIMPLICITY HMI Plant Edition Online Course -Module 5

IC697VAL308 Discontinued, future replacement is Embedded VME-6550. Contact GE IP Embedded for details.

IC800SSI407RD2RR 7.2A, 480V, DeviceNet S2K Servo Controller for MTR Series Motors

SLC/1746 System 1747-M1 EEPROM MEMORY MODULE, 1K FOR PROGRAMMABLE CTRLR

Industrial Computers 6181P-12TPXPHDC VERSAVIEW INTEGRATED DISPLAY COMPUTER 12-INCH

Application-specific products 9358-PBBK60ENE RSBIZWARE BATCH FOR PLX BACK-UP KEY 60 UNITS

Operator Interface 2711-K5A14 PV550 MONOCHROME KEY, MBUS & RS232 PRINT

Support 9306-4KS0EFFR SUPPORT REINSTATEMENT CONTRACT FOR 93064KS0EFF

Support 9393-RSTHYDS SUPT RENEWAL CONTRACT FOR 9393RSTHYD, 9393RSTPHYD

ControlNet Products 2711E-T10C15 PANELVIEW 1000E TOUCHSCREEN TERMINAL, 10.4" FLAT

RSI Software Products 9301-2SE2500U1R UPGRADE: OUT-SUPT: RSVIEW32 WORKS 32K TO 100K

RSI Software Products 9358-BEPB30U2R UPGRADE: OUT-SUPT: RSBW BATCH & EPROCEDURE 10 TO30

Motion Control MPL-A4540F-HJ22AA MOTOR,SERVO,10.2NM,3000RPM,ENCDR,230V,9.5KG

Motion Control 2090-XXNFY-S05 CABLE,NON-FLEX,MOTOR FEEDBACK,Y,5M

CMP-26000019 Target Replacement Fan

IC641PCC134 Logic Engine (runtime) with GUI - 512 Points

IC800SSD420RS1 20A, 480V, S2K Servo Drive for MTR Series Motors

PR-PAT-MODBUS-INR Proficy PAT - Modbus Slave Interface: Provides The Capability To Interact With Other Systems Via The Modbus Protocol

20BB015A0AYNBNC1 PowerFlex 700 AC Drive 20B

20DD8P0A0EYNANANE PowerFlex 700S AC Drive 8 A 5 Hp 20D

20YF325N0ANNANA0 PF 700AFE,FR10,690 VAC,325 A,IP00,W/LCL

2711P-K10C4D8 PanelView Plus Terminal

280-PWRM35C-M8 ArmorStart Three-Phase Power Media

CPM2A-30CDR-A 30點主機(jī) AC100-220V 18點入12點繼電器輸出 自帶RS232C口

1492-MS5X5 IEC 5 x 5 mm Marker Card

1495-N65 Protective Fuse Cover

行程開關(guān) 3SE53120SF12

運行版軟件 6AV2105-0FA14-0AA0 SIMATIC WinCC Runtime 專業(yè)版 2048 PowerTags ASIA V14

1585J-M4UB-2 RJ45 Ethernet Media

1756-OH8I ControlLogix 8 Point D/O Module

188-K1C100-N Miniature Circuit Breaker 10 A

194E-KA00E-P11 194E Load switch

2090-CFBM7DF-CEAA25 MP-Series 25m Servo Feedback Cable

2090-UXLF-350 Ultra Series 480V 50Amp Stud Filter

BC646SJM365 Sol Provider license w/CME - Japan Only

GC647IFCLNTS010 GCC iFIX iClientTS 10 Additional Users

IC200ALG321LT ANALOG OUTPUT 12 BIT VOLTAGE 0-10V 4CH (LT)

IC646IFCLNTCRO100M iFIX iClient Read Only 100 PK Keyless (M4 Part)

IC647IFPRDV00300M iFIX Profsnl SCADA 300 I/O Development (M4 Part)

IC660SLA100 Red Safety Label Kit for IC660BBA100 Genius Blocks

IC697CBL803 Cable, RCM Communication (3 feet)

IC800CBL002 Digital servo command cable for DSM302 or DSM314. 3 meters

ControlLogix/1756 System 1756-M13 LOGIX5555 1.5MBYTE MEMORY MODULE

Industrial Computers 6182H-7KEH15D VVCE 700, KEYPAD, EXT MEM, CNET, DC

Process Control 9358-PBA10ENE RSBIZWARE BATCH FOR PROCESSLOGIX ARCHIVER 10 UNITS

Operator Interface 2711P-K15C6B1 PV PLUS 1500, KEYPAD, RIO/DH, AC PS, STD MEM

Support 9352-WC2500S SUPPORT RENEWAL CONTRACT FOR 9352-WC2500

Support 9310-WL100S 9310-WL100 SOFTWARE SUPPORT CONTRACT RENEWAL

Support F6008-SV FIRMWARE UPGRADE FOR 6008-SV I/O MODULE

RSI Software Products 9301-2SE2353JPE RSVIEW32 WORKS 5K WITH RSLINX (JAPANESE)

RSI Software Products 9351-WESRT INTERCHANGE FOR WINDOWS RUNTIME

RSI Software Products 9399-WPMUG RSSERVER FOR POWER MONITORING DEVICES USERS GUIDE

Motion Control 2090-CDNPBMP-8S60 CABLE,460V,NON-FLEX,MOTOR POWER,MP,8 GAUGE,60M

BC646MSS001 Logic Developer - State Standard

IC300TRM002 Gage-clamp (screw) style Power plug, 2 terminal

IC754VSI12CTD 12" Color-TFT QuickPanel View Intermediate, Touch, 24VDC

MTR-3T67-G-R-0-M-0 MTR series metric servo motor with resolver

20AD011A3AYNANC0 PowerFlex 70 AC Drive 11 A at 7.5 Hp 20A

20DC043A0EYNANASE PowerFlex 700S AC Drive 20D

20G1ANC367AN0NNNNN PowerFlex 755 AC Packaged Drive

25C-A8P0N104 PowerFlex 527 1.5kW (2Hp) AC Drive

280-MTR22-M10 ArmorConnect Brake and Motor Cable

FR-F740-S90K 137KVA 180A 90KW 3相AC380V/50Hz/60Hz

1492-LMP3Q-B Mini Surf Mnt,Feed-Thru Blk,4 Pts,2.5mm

1494G-EC3N NEMA 1494G Enclosed Disconnect

軟啟動器 3RW44432BC35

ET 200SP 6ES7132-6MD00-0BB1 RO 4x120VDC-230VAC/5A 繼電器輸出，常開觸點，標(biāo)準(zhǔn)型， 帶手動置位，基座單元類型 B0、B1

1585D-F4UB-2 1585D Ethernet Media Cordset

1756-A17K ControlLogix 17 Slots Chassis

1794-IF8IH FLEX I/O 8 Analog Input

194E-CA00-P11 194E Load switch

2080-LC50-24QWB Micro850 24 I/O EtherNet/IP Controller

2090-CSWM1DF-18AA14 Kinetix Cable Single DSL 2090-Series

20AC3P5C3AYNAEC0 PowerFlex 70 AC Drive 20A

GC646MRA300 Proficy GlobalCare Complete for View Runtime 300 I/O

HE693SNP900 SNP slave module for Series 90-30 with 1 RS-232 port and 1 RS-485 port .

IC610MDL125RR 115Vac Input (8 points)

IC647HSTSS10KM-35 Historian v3.5 Standard Server 10000 Points (M4 Key)

IC660BBD100RR 115Vac I/O Block, 8 Circuit, Ph B

IC695ACC003 Door labels for RX3i IC695xxx I/O modules. Kit includes 2 each of IC695ALG600, IC695ALG608, IC695ALG616, IC695ALG626, IC695ALG628, IC695ALG704, IC695ALG708, IC695ALG728, IC695HSC304, IC695HSC308

IC756WDN010E-28 DataViews Development System for Visual Basic, Java, C++, & Native C 1 User, English v2.8

CompactLogix System 1769-IA16 16 POINT 120 VAC INPUT MODULE

PLC-5/1771 System 1771-PSC POWER SUPPLY CHASSIS, 4 SLOTS

Distributed I/O 1798-BP8 FLEXARMOR 8 SLOT BASE PLATE

Operator Interface 2711P-K6C3D PV PLUS 600 COLOR, KEYPAD, DH485, DC PS

Support 9323-S5250R SUPT REINSTATEMENT CONTRACT FOR 9323S5250

Support 9358-PBA30S SUPT RENEWAL CONTRACT FOR 9358PBA30ENE

Support F1775-L2SERA FIRMWARE UPGRADE FOR 1775-L2 PLC3 PROCESSOR MODULE

RSI Software Products 9324-RLDFBDENE RSLOGIX 5000, FBD EDITOR ENG

RSI Software Products 9305-RSVADSFRE RSVIEW32 ACTIVE DISPLAY SERVER (FRENCH)

RSI Software Products 9322-ECCEENE ENTERPRISE CONTROL - CONTROLS EDITION

Motion Control 2094-PRF MODULE, 230V OR 460V, POWER RAIL SLOT FILLER

A06B-6089-H500 Ext. Regen Resistor, 16 Ohm 200 W, Alpha SVU1-80 Amplifier

IC200UEX013 14 point Exp.(8) 12VDC In, (6) Relay Out, 12VDC Power Supply (includes IC200CBL501)

IC752CCK049 ControlStation CE II 6" Controller with Dev Kit

MTR-35005685RR Stepping Motor Nema34 (CTM Only)

ZA06B-0143-B175#7076 A12/3000 servo motor with IP67 sealing and brake and 64k serial encoder

20BD730N0ANNNNC0 PowerFlex 700 AC Drive 730 A 600 Hp 20B

20G14NC170AN0NNNNN PowerFlex 755 AC Packaged Drive

25-PM1-E3P0 PowerFlex 520 1.5kW (2Hp) Power Module

OFSCSPBST Quantum OFS SMALL 10LIC SUBSCR RENEWAL

FVR 1. 5E11S-4JE 2. 8KVA 3.7A 1.5KW 3相AC380V/50Hz/60Hz

1492-J3-Y 2.5 square mm Standard Terminal Block

1492-SPM3D080-N MCB Supplementary Protector 8 A

軟啟動器 3RW40382BB14

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150-SM4 SMC-50 Digital I/O Module

1738-FPD ArmorPoint I/O Field Distributor Module

1784-CP PLC-3 Communication Cable

193-KB20 1.4-2.0 A IEC Bimetallic Overload Relay

20-750-PBAY-RBRK-2 POWERFLEX 750 KIT,REAR BUSBAR,CU,2 HOLE

2090-CPWM7DF-16AF90 MP-Series 90 m Length Power Cable

20AB054A0AYNANC0 PowerFlex 70 AC Drive 54 A at 20 Hp 20A

GA647IFPLRN00900 GCA iFIX Plus SCADA 900 I/O Run

GP647IFCLNTSRO050 GCP iFIX iClientTS Read Only 100 PK Runtime Version

IC600BF827RR High Speed Counter Module

IC647HSTCC750KM Calculation Collector for Historian - Standard Server 750,000 Points (M4 Key)

IC647TDV910 CIMPLICITY HMI Server 10000 I/O Development and Runtime System

IC693MDL940CA Conformal Coated Relay Output module 2 amp, non isolated 16 points.

IC756LDV001J64-925 DataViews Development on Intel Linux/Red Hat 64 bit, Addt'l User, Japanese v9.25

Pico Controllers 1760-PICOSOFTPRO PICOSOFTPRO SOFTWARE

PLC-5/1771 System 1771-OQ16K CONFORMALLY COATED,ISOLATED OUTPUT MODULE,24V DC

Distributed I/O 1791-8AR BLOCK I/O, 120V AC, 16 POINT MODULE

Communications 1786-XT CONTROLNET 75 OHM TERMINATOR PLUG

Operator Interface 9399-2SE32GRES RSVIEW32 GETTING RESULTS GUIDE (SPANISH)