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Y7108-03,

Y7108-03

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數(shù)控編程工藝及加工效率的研究

由于后控板塑件在洗衣機上為外觀件，表面光潔度要求較高，所以在模具型腔加工制造過程中必須保證型腔尺寸的公差要求和表面粗糙度要求。對于該模具型腔零件，從內(nèi)向外主要由以下幾部分構成：塑件型腔面、分型面、排氣槽、側抽芯槽、模架面、回程桿墊片槽等。在編制數(shù)控編程工藝時，一般按照整體粗加工、分型面半精加工、分型面精加工、型腔面半精加工、型腔面精加工、型腔局部形狀清角的工藝思路進行編程，并按照分區(qū)域編程的思路，逐漸完成整體零件的編程工作。



圖1 洗衣機后控板模具型腔

2.1 整體粗加工刀具的選擇

在編制粗加工程序時，粗加工刀具型號的選擇直接決定了開粗的加工效率。若開粗刀具選擇過小，致使每刀的下刀量較小，而且刀具的進給速度也較小，最終導致工件的加工效率很低。若開粗刀具選擇過大，表面上看起來粗加工時間很少，但是開粗效果不理想，本應開粗到位的區(qū)域沒有開粗到位，需要增加整體中粗程序或大范圍的清角程序，這樣總體的加工時間也會增加。所以在粗加工刀具選擇方面，不但要考慮到工件的整體尺寸大小，還要考慮該零件的材料去除量大小。對于中小型零件來說，原則上把開粗時間 控 制 在 5h 以 內(nèi) ，初 步 選 定 開 粗 刀 具 為 直 徑 為 32mm的牛鼻刀，刀具定義為D32R0.8mm。
2.2 型腔精加工刀具的選擇

在對模具零件型腔進行精加工時，由于模具的型腔面在塑件上為外觀面，表面光潔度要求較高，并考慮到模具的型腔面大部分為曲面，所以在精加工刀具選擇方面，優(yōu)先選擇球頭銑刀進行加工，刀具符號用B及 R 表 示 ，如 直 徑 為 20mm 的 球 頭 刀 定 義 為B20R10mm。本次研究列出了 3 種精加工刀具選擇方案：第 1種方案為大直徑球頭銑刀（B16R8mm）整體精加工、小直徑球頭銑刀（B8R4mm）局部清角的編程加工工藝；第 2 種方案為較大直徑球頭銑刀（B12R6mm）整體光刀、小直徑球頭銑刀（B8R4mm）清角的編程加工工藝；第3種方案為整體用小直徑球頭（B8R4mm）刀一次加工到位，如表 1 所示。然后對以下
 

20AC030C3AYNANC0 PowerFlex 70 AC Drive 30 A at 15 kW 20A

GA646PCMSCH GlobalCare Assist for Change Management Scheduler

GC647WFL025 Proficy GlobalCare Complete for Proficy Workflow - 25 User License

GP647IFPLRN00150 GCP iFIX Plus SCADA 150 I/O Run

IC210DAR010 AC (85 to 264VAC) Power Source, 6 AC in/4out (Relay 8 Amp), Expandable, with LCD/Keypad

IC646DUR001 Durus Controller Programming and Simulation Software

IC647JYCC JYC:Johnson Yokogawa YS 100 Series

IC693CBL316 Station Manager Serial Cable for Ethernet TCP/IP

IC695CMX128 Control Memory Xchange Module 128Megbytes of user shared memory.

IC756WET200E-22 Custom Datasource Toolkit, English, Version 2.2

CompactLogix System D1769-UM004AENP COMPACT THERMOCOUPLE MOD.

PLC-5/1771 System D1771-6.5.119 U.MNL.INTRINSICALLY SAFE

Process Control 1757-FIMRTPBASE FIELDBUS INTERFACE RTP BASE

Operator Interface 2711P-B7C6D1 PV PLUS 700, KEY/TOUCH, RIO/DH, DC PS, STD MEM

Support 6500-PS7PTS SUPT RENEWAL CONTRACT FOR 6500PS7PT

Support 9358-PLTMCLTR SUPT REINSTATEMENT CONTRACT FOR 9358PLTMCLTENE

Support F1785-KA FIRMWARE UPGRADE FOR 1785-KA COMMUNICATION MODULE

RSI Software Products 9301-2SE2200U1 UPGRADE: IN-SUPT: RSVIEW WORKS 150 TO 300

RSI Software Products 9701-VWSB000JPU1 RSV SE STATION 25 - UNLTD DISP UPGRADE (JAPANESE)

RSI Software Products 9399-EDS2IG RSWIRE DESIGNER INSTALLATION GUIDE

Motion Control 2098-DSD-005-DN DRIVE, 2.5A/7.5A, ULTRA3000 W/DEVICENET

BC5002TBN0000 12 Inch Intelligence Industrial Computer - Bundled - Performance Series - w/ Windows NT

IC300CBF002 FOX Fiber Cable Pair, 2.0M

IC752DTX550 DataPanel 55. Same as DataPanel 50 except display is brighter VF type

MTR-3S43-G-R-B-C-SRR Servo Motor 24V Brake Nemz56C with Seal

NI GPIB-ENET/1000

SBC8168

ADAM-4055

PCSA-300P-X2A

B94D2325A D2325-80001

HAL-8063 HAL-8308

1492-JD3DR 2.5 square mm Internal Component Block

1492-W3-RE IEC Term Blck 8x47.6x41mm Screw

軟啟動器 3RW40756BB44

安全 CPU 模塊 6ES7 518-4FP00-3AB0 SIMATIC S7-1500F，CPU 1518F-4 PN/DP ODK，中央處理器單元，6 MB 程序存儲區(qū)和 20 MB 數(shù)據(jù)存儲區(qū)

156-B20CB1 20 A Contactor

1746-F9 SLC Replacement Fuse

1786-RPCD ControlNet Coaxial Hub Repeater

193-T1AB75 5.5-7.5 A IEC Bimetallic Overload Relay

20-FR09822 ASSEMBLY VEND Spare Pt 700S HiHP FR9 Rec

2090-CSBM1DF-14AA08 Kinetix Cable Single DSL 2090-Series

20AC015A3AYNACC0 PowerFlex 70 AC Drive 20A

GA647TPD150 Proficy GlobalCare Assist for CIMPLICITY HMI ProServer 150 I/O Development and Runtime System

GP647IFPRRNUNLMT GCP iFIX Profsnl SCADA Unlmt Run

IC600CB504RR Internal Memory Control Mdl (for use in Model 600 or 6000)

IC647HSTCS20KM Historian Enterprise Corporate Server 20000 Points (M4 Key)

IC647TSSRV001 Proficy Troubleshooter 1 User Server License

IC693PWR330 Power Supply, 120/240 Vac, 125 Vdc, High Capacity. Battery not include d. Battery is now included in the CPU backplane box.

IC756MDV010K-98 DV Draw Dvlpnt on Alpha OpenVMS, Korean, Version 9.8

MicroLogix 1000/1761 System D1761-6.2 MICROLOGIX 1000 W/HAND-HELD PROG (HHP) MANUAL

PLC-5/1771 System 1771-NT2 HIGH RESOLUTION ISOLATED ANALOG MODULE

Distributed I/O 1794-ADN DEVICENET ADAPTER WITH 24V DC POWER SUPPLY

Communications 9352-WABGW WINTELLIGENT LINX GATEWAY

Operator Interface D6190-6.5.3DE CONTROLVIEW MOUSE GRAFIX EDITOR USER MANUAL(GERMAN

Support 9358-BA30S SUPT RENEWAL CONTRACT FOR 9358BANT30ENE

Support 9392-CDRSZHU UPGRADE TO ENGLISH/CHINESE BUNDLE

RSI Software Products 9324-RL01U3DEER UPGRADE: OUT-SUPT: GERMAN RS500 STARTER TO RS500

RSI Software Products 9301-2SE3500U4R UPGRADE: OUT-SUPT: RSVIEW32 RUNTIME 150 TO 100K

RSI Software Products 9356-STD2350U1 UPGRADE: IN-SUPT: RSSQL STD 150 TO STD 5000 TAG

Motion Control Y-1003-1-H00AA MOTOR,SERVO,0.35 NM,4500RPM,ENCDR,115V,1.04KG

5004D-24 Obsolete - Message Center. 2 Line, 11MM, Green VFD. NEMA 4

IC200CHS121 I/O INTERPOSING FUSE STYLE, 16 PT

IC694MDL752 OUTPUT MODULE 5/24 VDC (TTL) 0.5AMP 32 POINT NEGATIVE LOGIC

MSI-WEB-2 Web or Excel Reporting Clients 2 Pack

cRIO-9025

AIMB-562VG-00A1E

MOXA C104H

凌華 M-322

DYNAX CORPORATION DNF5335 DNF5334 DNF5301

DMC-1842

W03-03-026A

1492-SPM2C400 MCB Supplementary Protector 40 A

軟啟動器 3RW30361BB14

電機啟動器 3VU16403MR00

150-F251NBDD SMC Flex Smart Motor Controller

1732E-16CFGM12 ArmorBlock 16 Point Configurable

1771-P5E 1771 Power Supply

193-EEDD E1 Plus 3.2-16 A IEC Overload Relay

199-MSMA1 Surge Suppressor

2090-CPWM7DF-08AA60 MP-Series 60m Standard Power Cable

2097-F2 Kinetix 300/350 10.0 A Line EMI Filter

EDS-308-SS-SC-T C1 D2 6-port 10/100, 2 port single-mode SC fiber (-40 to 75 deg C op temp)

GFK-1503 Manual VersaMax PLC

IC220ACC201 RELAY MODULE ISOLATION SET (REQUIRES 1 IC220TBK206)

IC647CBL708 Cable, Workstation Intf. to Series Six CPU, Parallel, 10 feet

IC647PRTORAM Proficy Portal Oracle Connector (M4 Key)

IC693DSM302 DSM302 motion controller module

IC756ADV001J-99 DV Development - AIX Op Sys Addt'l User, Japanese, Version 9.9

MSI-IGC 7 Day x 24 Hour Support / GlobalCare

SLC/1746 System 1746-RT33 REPLACEMENT TERMINAL BLOCK

Distributed I/O 1738-OB4EM12 24VDC 4 SOURCING OUTPUTS WITH M12 CONNECTORS

Communications 1784-CP11 CABLE ASSY, 10FT/3.20M, IBM XT OR COMPATIBLE CMPTR

Operator Interface 2711-NP1 REPLACEMENT MOUNTING CLIPS

Support 9302-RTS SUPT RENEWAL CONTRACT FOR 9302RT

Support 9324-RL5300FRS SUPT RENEWAL CONTRACT FOR 9324RL5300FR

DeviceNet Products 2706-P43R INVIEW MESSAGE DISPLAY. 1 LINE, 20 CHARACTERS

RSI Software Products 9301-2SE335DEU1R RSVIEW32 RUNTIME 150-5K UPGRADE OUT-SUPT (DE)

RSI Software Products 9326-AD5WDENE WIRING DIAGRAM GENERATOR ADD-ON 5 USER

Motion Control MPG-A010-091S24 MOTOR,SERVO,GEAR RATIO 91,35NM,65RPM,SINGL,BRK

Silver Series 1785-V40L VME PLC-5/40 CONTROLLER W/EXT. LOCAL PORT

HE693PWR524 Power supply adapter for Series 90-30 to allow for redundant power supplies.

IC660BRD020 Genius 24/48Vdc Source Block for Redundancy "T" Output Configurations

QPI-ABR-201 MODULE AB REMOTE I/O

ST-5231 STXi Serial Interface module RS-485, 1 Channel

USB-7855R

PCL-746+

NI IMAQ PCI-1410

BlueEye-A4 A4-NIT-JB-039

92-005721-0X

F7191-0601

1492-SJLM5-2 IEC Term Blck 2 pole Side Jumper

人機界面 6AV6545-0BA15-2AX0 TP170A 觸摸屏，藍色，6 英寸，320? 240

6ES78331FA130YE5

1497B-A13-M15-0-N Control Power Transformer

1606-XLS480E Power Supply XLS 480 W Power Supply

1769-HSC CompactLogix High-Speed Counter Module

189-AB10 MCB Accessory Auxiliary Contact

194R-FN30-1753-PB Non-Fused 194R Disconnect Switch

2090-CPBM7DF-12AA20 MP-Series 20m Power and Brake Cable

2090-XXNPMP-16S12 MP-Series 12 m Length Power Cable

CBL-30-BT-10 Brake cable for MTR-3S or MTR-3N series servo motors with brake. 10 feet

GF-0200/MTI Connecting FlashCable to Chicago Dial Indicator Logic Series, Zipper c ompatible.

IC200TBX140 Tool box, Micro 40 and software. Includes (IC200UDR140) 24VDC In/Relay Out, requires 120/240VAC power, (IC200USB001) RS-232 option board with (2) 0 -10VDC analog in with Proficy software, manuals and cables (IC646MPM101)

IC646TBSPMPS400 Smart Process Monitoring Process+ server 400 loops

IC647NSE000 CIMPLICITY HMI SMARTEYE Driver

IC693ACC330 Base is discontiued. Use generic TBQC base IC693ACC329.

IC752BUU000 WinCfg & DataPanel Software Upgrade

IC800VMCP100 Power cable for 100 W to 750 W VersaMotion servo motors- 10 meter

SLC/1746 System 1746-OW16 RELAY OUTPUT MODULE FOR PROGRAMMABLE CONTROLLER

Industrial Computers 6189V-35HDD 3.5" HARD DISK DRIVE STANDARD

Application-specific products 1400-PD51A POWERMONITOR DISPLAY MODULE

Operator Interface 2711-B6C20L1 PV600 COLOR KEY&TOUCH, ENET & RS232 PRINT

Support 9301-2SE2400DER SUPT REINSTATEMENT CONTRACT FOR 93012SE2400DE

Support 9307-EM83PXS SUPT RENEWAL CONTRACT FOR 9307EM83PXENE

DeviceNet Products 1734D-IB8XOW8S 24 VDC 8 SINK IN 8 RELAY OUT, DNET COMMS, SPRING

RSI Software Products 9301-2SE250PTU5R RSVIEW32 WORKS 5K-100K UPGRADE OUT-SUPT (PT)

RSI Software Products 9358-BNT60U2 UPGRADE: IN-SUPT: RSBATCH 10 TO 60

Motion Control MPL-B330P-MK22AA MOTOR,SERVO,4.18 NM,5000RPM,MULTI,460V

Motion Control 2090-U3BB2-DM44 BREAKOUT BOARD, CN1, ULTRA3000 DRIVE MOUNTED

GFK-0646 C Programmer's Toolkit for Series 90-70 User's Manual

IC646CCW000 CIMPLICITY Client for Microsoft Windows

MSCPX-21280698 Marathon Exp CPU - 333 MHz AMD CPU, 128M, 6G, Win98, 2 ISA and 2 PCI/ISA expansion slots

PSPC-DC50-220L Prof Shop Floor SPC DC 50 User 220v

PXIe-2514

UNiDOR Power Inside Fast

ACKSYS UNXPCI LT1086CM3V3

Interface PCI-4141

302DNR6D00930

BSTC-11

1492-N3 TERM BLCK 2 Pole Side Jumper

通道高速計數(shù)模塊 6ES7350-2AH00-0AE0 FM350-2，8 通道高速計數(shù)模塊，最高 20KHz，8DO40pin 前連接器

行程開關 3SE53223SB23

TIA 博途 WinCC 選件 6AV2107-2KE00-0BD0 SIMATIC WinCC WebNavigator for Runtime Professional Powerpack 3 -> 5 Clients

1585J-M8HBJM-40 RJ45 Ethernet Media

1760-IB12XOW4IF PicoGFX Combination Module

188-K2B500 Miniature Circuit Breaker 50 A

194L-A12-1752 12A 194L Load Switch

2090-CHBP8S8-12AA07 Kinetix 6000M IDM Hybrid Cable

2090-UXTBMP-18S07 MP-Series 7 m Length Brake Cable

BC647MPP010 Logic Developer PLC Professional 10 pack with Proficy GlobalCare Complete with USB Hardware key

GC647IFPRSR00900 GCC iFIX Profsnl SCADA 900 I/O Srv

IC200CHS101 I/O interposing disconnect style, 16 point

IC646MSP001 Logic Developer State Professional

IC647IFSTRN00075C iFIX Standard HMI 75 I/O Runtime (M1Component Part)

IC670CHS002 I/O Base, Box Style is obsolete. Recommend IC670CHS001 I/O Base, Barrier Style.

IC697CSE924RR State Logic CPU, 64MHz, 80486DX2

IC800SKCI010 Interface cable to connect an S2K auxiliary I/O connector to the 44A726268-001 terminal block. 1 meter

ControlLogix/1756 System 1756-OF8 ANALOG OUTPUT - CURRENT/VOLTAGE 8 PTS (20 PIN)

Industrial Computers 6182H-10TRH6D VVCE 1000, TOUCH, STD MEM, RIO/DH, DC

Process Control 1757-FIMUPG065 FIELDBUS LICENSE UPGRADE, 65 FIMS

Operator Interface 2711P-RGT10 PV PLUS/VVCE PROTECTIVE ANTIGLARE OVERLAYS QTY 3

Support 9355-WABOEMENR SUPT REINSTATEMENT CONTRACT FOR 9355WABOEMEN

Support 9354-SD101S SOFTWARE SUPPORT CONTRACT RENEWAL

ControlNet Products 1788-CNCR CNET LOGIX DAUGHTERCARD - REDUNDANT COAX MEDIA

RSI Software Products 9301-2SE2400KOU5 RSVIEW32 WORKS 5K-32K UPGRADE IN-SUPT (KO)

RSI Software Products 9355-WABSNEU3 UPGRADE: IN-SUPT: RSLINX SINGLE NODE TO RSLINX GW

Motion Control MPL-A330P-HK22AA MOTOR,SERVO,4.18NM,5000RPM,ENCDR,230V,5.0KG

Motion Control 2090-UXBC-D1515 BREAKOUT BOARD CABLE,CN2,ULTRAX000,15M

CBL-12-MPS-20 Power Cable, MTR-1221-*-D & MTR-1231-*-D Stepping Motor with S2K, 20 Ft.

IC600PB551RR PDT Video Board

IC800SKCBVL050 Power/Brake Cable, S2K to 4.5 - 5kW S-Series Servo Motors, 5 Meters

OC647IFESGRNUNLMTC iFIX Optn: ESig & ERec Unl I/O Runtime (M1Component Part)

PXI-2205

ICES101

AIMB-581

ETASIS EPR-407

2001-513A D ADP-513-04

IMBM-935

1492-M6X5H1-50 Connection Products

1494R-N4 Disconnect Switch Shaft

軟啟動器 3RW44476BC46

ET 200SP 6ES5710-8MA31 35mm安裝導軌，長度：830mm

1585D-M4UBDE-2 Micro D-Code, QD Style Ethernet Media

1756-IB16IFK ControlLogix 16 Point Digital Input

1794-TB3SK Flex Terminal Base

194E-E100-TN Neutral Terminal 80 - 100 Amp

2090-CFBM4DD-CDAA15 MP-Series 15 m Length Feedback Cable

2090-K7CK-KENDAT Kinetix 7000 EnDat Converter Module

AT-8624FC-10 Proficy Process Systems Switch with no Multi-mode Fiber Modules from Allied-Telesis

GC646TDV300 Proficy GlobalCare Complete for 300 I/O Point Runtime / Development System.

HMI-AGO-201 ANTI-GLARE OVERLAY 9 inch/ 5 per pack

IC640WDB400 Cable, 9-Pin D to 3 BNC

IC647HSTSSEO50KM eSignature Option for Historian - Standard Server 50000 Points (M4 Key)

IC660BSM021RR Bus Switching Module, 115 Vac/125 Vdc

IC695DEM006 PMM Demo Case: RX3i and PACMotion

IC756WRE024E-26 DV Runtime Win 1-24 Per User Eng v2.6

CompactLogix System 1769-STRT2PT COMPACTLOGIX STARTER KIT PORTUGUESE

PLC-5/1771 System D1771-6.5.49 INJECTION CONTROL MODULE (1771-QD) USR. MANUAL

Process Control 1757-PLXNS EXTENDED EVENT ARCHIVING

Operator Interface 2711P-K7C6D2 PV PLUS 700, KEYPAD, RIO/DH, DC PS, EXT MEM

Support 6620-NMUR 6620-NMU SOFTWARE SUPPORT REINSTATEMENT

Support 8100-HSMMLS SUPT RENEWAL CONTRACT FOR 8100HSMML

Support F1785-L20BSERC FIRMWARE UPGRADE FOR 1785-L20B PLC5 PROCESSOR MODU

RSI Software Products 9301-2SE220DEU1R RSVIEW32 WORKS 150-300 UPGRADE OUT-SUPT (DE)

RSI Software Products 9701-VWSB100AFRE RSVIEW SE STATION 100 DISPLAY (FRENCH)

RSI Software Products 9399-HDWAREREFDE HARDWARE INTERFACE CONFIG. USER GUIDE(GERMAN)

Motion Control 2098-DSD-HV050-DN HIGH VOLTAGE DRIVE, 11A/22A, ULTRA3000 W/DNET

BC5105KAW0000 15 Inch Panel-C Industrial Computer - Bundled - w/ Windows2000

IC300DIQ612 8 DC Inputs (12/24vdc, pos/neg logic), 6 Relay Outputs (4.0A per point isolated)

IC752FPY000 Industrial Floppy Drive in Case for Display Stations

MTR-3S46-G-R-0-E-SRR Servo Motor with Seal

PCI-4452

SBC82630

PCLD-788

EPIA NL8000EG

MMC_BDPV81PNB

LPT TC200

1492-JDG4 GROUNDING TERM. BLOCK

1492-WD4 IEC Term Blck 8x47.6x41mm Screw

軟啟動器 3RW44221BC45

性能信號模塊 6ES7 522-1BH01-0AB0 DQ 16：數(shù)字量輸出模塊，晶體管 DQ 16 x 24 VDC/ 0.5A HF, 35mm 模塊，不含前連接器