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我國(guó)工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用的現(xiàn)狀與問(wèn)題

工業(yè)機(jī)器人與金屬成形機(jī)床在制造原理和結(jié)構(gòu)等諸方面均較為相似，如伺服電機(jī)驅(qū)動(dòng)、數(shù)控系統(tǒng)控制，以及可實(shí)現(xiàn)精確位置移動(dòng)的自動(dòng)裝置等。因此，金屬成形機(jī)床制造商在工業(yè)機(jī)器人的曬制上優(yōu)勢(shì)較為明顯。而這些優(yōu)勢(shì)帶來(lái)的巨大商機(jī)，早已被國(guó)內(nèi)諸多目光敏銳機(jī)床制造企業(yè)所察覺(jué)。所以，早于多年前，便已有部分機(jī)床及企業(yè)介人對(duì)工業(yè)機(jī)器人
的制造與研發(fā)。發(fā)展至當(dāng)前，我國(guó)開(kāi)展工業(yè)機(jī)器人研制的金屬成形機(jī)床企業(yè)，主要為數(shù)控系統(tǒng)廠和主機(jī)廠兩類。其中，后者的產(chǎn)品門(mén)類較為齊全，主要優(yōu)勢(shì)集中于成套項(xiàng)目承接。

然而現(xiàn)階段，雖然我國(guó)工業(yè)機(jī)器人與金屬成形機(jī)床的集成應(yīng)用正日趨廣泛。但從行業(yè)的整體發(fā)展程度來(lái)看，二者集成應(yīng)用在數(shù)量與規(guī)模上，均處于初級(jí)起步階段，與發(fā)達(dá)國(guó)家仍有較大差距。主要表現(xiàn)為以下幾方面 ：第一，工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用所處水平較低，諸多先進(jìn)技術(shù)仍未充分應(yīng)用。并且，應(yīng)用形式僅是簡(jiǎn)單地將金屬成形機(jī)床和工業(yè)機(jī)器人相組合，但各自使用分離的控制系統(tǒng)。第二，行業(yè)內(nèi)部缺乏可借鑒與參考的技術(shù)標(biāo)準(zhǔn)規(guī)范或理論基礎(chǔ)，制造商與用戶均缺乏充足的知識(shí)與經(jīng)驗(yàn)。第三，工業(yè)機(jī)器人領(lǐng)域?qū)儆谛屡d行業(yè)，相關(guān)應(yīng)用型專業(yè)人才十分匱乏，導(dǎo)致諸多項(xiàng)目受阻�？傮w而言，在工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用中，許多理論與實(shí)踐問(wèn)題均未得到充分認(rèn)識(shí)、論證與解決。
因此，要充分發(fā)揮工業(yè)機(jī)器人與金屬成形機(jī)床的集成應(yīng)用優(yōu)勢(shì)，還需各餐祝主體的不懈努力。

4 、工業(yè)機(jī)器人與金屬形成機(jī)床集成應(yīng)用的發(fā)展路徑

根據(jù)上文所述，當(dāng)前我國(guó)工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用中仍存在諸多問(wèn)題。因此，需從以下幾方面對(duì)二者的集成應(yīng)用進(jìn)行探討，充分發(fā)揮二者的合力優(yōu)勢(shì)，推進(jìn)汽車(chē)制造企業(yè)發(fā)展進(jìn)程。

其一，汽車(chē)機(jī)床企業(yè)在研制工業(yè)機(jī)器人的過(guò)程中，應(yīng)充分發(fā)揮產(chǎn)業(yè)自身固有優(yōu)勢(shì)，樹(shù)立更高的發(fā)展目標(biāo)。制造商應(yīng)立足于自身實(shí)際發(fā)展需要，完善工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用的基礎(chǔ)理論研究，提升工作工藝與轉(zhuǎn)配。同時(shí)，需不斷創(chuàng)新，突破減速器與伺服電機(jī)等基礎(chǔ)零部件的傳統(tǒng)束縛，大幅提高國(guó)產(chǎn)汽車(chē)制造工藝的質(zhì)量與整體水平。
其二，在金屬成形機(jī)床的制造過(guò)程中，需加入充足的自動(dòng)化功能，促進(jìn)其與工業(yè)機(jī)器人工作的協(xié)調(diào)開(kāi)展。在此過(guò)程中，汽車(chē)制造商需加強(qiáng)對(duì)刀具中先進(jìn)技術(shù)的應(yīng)用研究，包括強(qiáng)刀具磨損與補(bǔ)償?shù)谰叩淖詣?dòng)檢測(cè)與更換等，有效保證汽車(chē)機(jī)床加工各單元工作的持續(xù)穩(wěn)定開(kāi)展。

其三，汽車(chē)加工制造商需對(duì)共同協(xié)調(diào)工作的雙方進(jìn)行聯(lián)動(dòng)設(shè)計(jì)，并對(duì)工業(yè)機(jī)器人與金屬成形機(jī)床做出適合雙方的相應(yīng)調(diào)整，形成二者度集中的協(xié)調(diào)有機(jī)統(tǒng)一體。此設(shè)計(jì)與調(diào)整不單是改變機(jī)床機(jī)械的結(jié)構(gòu)，還應(yīng)包括調(diào)整設(shè)備傳感器與整合控制系統(tǒng)等，實(shí)現(xiàn)工業(yè)機(jī)器人與金屬成型機(jī)床的空間集成。

其四，在促進(jìn)工業(yè)機(jī)器人與金屬成形機(jī)床的集成應(yīng)用過(guò)程中，應(yīng)制定較為完善的技術(shù)規(guī)范與流程，有效滿足二者對(duì)機(jī)械結(jié)構(gòu)設(shè)計(jì)與控制系統(tǒng)等的特殊要求。因此，汽車(chē)制造企
業(yè)間應(yīng)建立完備的組織聯(lián)絡(luò)機(jī)制，并在機(jī)制中建立必要的技術(shù)標(biāo)準(zhǔn)與規(guī)范，加強(qiáng)各環(huán)節(jié)的交流、溝通與協(xié)作，充分實(shí)現(xiàn)優(yōu)勢(shì)互補(bǔ)、資源共享與發(fā)展合力，推進(jìn)我國(guó)機(jī)床工具行業(yè)轉(zhuǎn)
型升級(jí) [5]。

其五，為加快工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用的普及，應(yīng)加大對(duì)專業(yè)領(lǐng)域人才的培養(yǎng)力度。一方面，需加大工業(yè)機(jī)器人研制與開(kāi)發(fā)相關(guān)專業(yè)人才的培養(yǎng)力度，促進(jìn)工業(yè)智能機(jī)器人的應(yīng)用與普及。另一方面，在汽車(chē)金屬成形機(jī)床制造領(lǐng)域，應(yīng)加強(qiáng)對(duì)工業(yè)機(jī)器人應(yīng)用人才的培養(yǎng)，并不斷深化關(guān)人才的專業(yè)知識(shí)與技能水平。
 

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194R-30-C3 194R 30 A Line or Load Terminal Shield

2090-CPBM7DF-10AA20 MP-Series 20m Standard Cable

2090-XXNPMP-10S25 MP-Series 25 m Length Power Cable

CBL-12-MPS-10 Power cable for MTR-1221-*-D and Power cable for MTR-1231-*-D stepping motor connected to S2K. 10 feet

GC647SSL001 GCScheduler Site license

IC200PWR011 Isolated 24 VDC Power Supply

IC646TBLSS100 Proficy Troubleshooter for Intelligent Historian for Hist 100 Points

IC647NGE000 GE Fanuc SRTP Driver

IC690USB128 128Meg USB memory stick that has been tested with the Portable Program Download device (IC690ACC990).

IC698CPE030 RX7i Pentium M CPU - 600mHz with 64 meg of user memory. No fan required.CPU includes built-in Ethernet with switch and 2 serial communication ports.

IC800VMBR020 VersaMotion amplifier external braking resistor- 20 Ohm/1 kW

SLC/1746 System 1746-IM4 AC INPUT MODULE FOR PROGRAMMABLE CONTROLLER

Industrial Computers 6180W-15KP2KH VERSAVIEW 15-INCH WORKSTATION, KEYPAD

Application-specific products 6556-PA00M5 MINIMUM PACKAGE 5 FOR CLUTCH/BRAKE SOFTWARE PA00

Operator Interface 2711-K5A9L1 PV550 MONOCHROME KEY, RS232 (DH485) & RS232 PRINT

Support 9301-2SE2200ITR SUPT REINSTATEMENT CONTRACT FOR 93012SE2200IT

Support ABTS-W101R ABT-SW101 PATHFINDER SW SUPPORT REINSTATEMENT

ControlNet Products D1771-6.5.110 CONTROL NET ADAPTER MODULE USER MANUAL

RSI Software Products 9301-2SE250ESU2R RSVIEW32 WORKS 1500-100K UPGRADE OUT-SUPT (ES)

RSI Software Products 9358-BERP03U1 UPGRADE: IN-SUPT: RSBW BATCH ERP 1 TO 10 SERVER

Motion Control MPL-A560F-SJ22AA MOTOR,SERVO,26.8NM,3000RPM,SINGL,230V

Motion Control 2090-XXNPMP-16S15 CABLE,NON-FLEX,MOTOR POWER,MP/1326AB,16 GAUGE,15M

GC646TDV000 Proficy GlobalCare Complete for Server Unlimited Develop/Runtime System

IC641SWP060 Host Communications Toolkit

IMC-105D-1-D Stepping Motor Controller, DeviceNet, 5 Amp

PSPC-DC10/E-220L Prof Shop Floor SPC DC 10 User eSig 220v

PXI-6711

PCI-8134

Dialogic D/300JCT-E1-75 D300JCT

MRW-6400P

IPC-586VDH(D)

PCM-3621

1492-MS8X12H31-40 Connection Products

數(shù)字量輸入/輸出模塊SM 6ES7 323-1BH01-0AA0 DO/8，DI/8，光電隔離，20pin 前連接器

行程開(kāi)關(guān) 3SE53220SD22

運(yùn)行版軟件 6AV2105-3KK04-0AE0 SIMATIC WinCC Runtime 專業(yè)版 8192 PowerTags V14 Upgrade V11..V13 -> V14

1585J-M8CBJM-2M5 RJ45 Ethernet Media

1756-PSCA2 ControlLogix Redundant P S Adaptor

188-K1D080-N Miniature Circuit Breaker 8 A

194E-Y25-1756-6G 25 A 194E Load switch

2090-CFBM7E7-CDAF15 MP-Series 15 m Length Feedback Cable

2090-UXNFBY-S04 Y-Series 4 m Length Feedback Cable

BC646TPR300 ProServer 300 I/O Runtime Sys with Proficy GlobalCare

GC647IFPLDV00075 GCC iFIX Plus SCADA 75 I/O Dev

IC200CBL501 I/O Expansion cable, 0.1 meter long (Qty 5)

IC646MPM101 Logic Developer PLC Nano/Micro with Programming Cable

IC647IFPRSR00300M iFIX Profsnl SCADA 300 I/O Server (M4 Part)

IC660TRD020 Genius 24/48Vdc Terminal Asm. for Redundancy T Output Configuration

IC697CPM790 GMR Redundancy CPU, 486, 2K Triplex (voted) I/O

IC800MCUB12310XE 175 oz-in stepping Motorcube with pulse/direction interface and encoder feedback

ControlLogix/1756 System 1756-OA16I 74-265 VAC ISOLATED OUTPUT 16 PTS (36 PIN)

Industrial Computers 6182H-10BRH15D VVCE 1000, KEY/TOUCH, STD MEM, CNET, DC

Process Control 9358-PBPCNT03ENE RSBATCH NT FOR PROCESLGIX PC BASED PHASES 03 UNITS

Operator Interface 2711P-RBB12 PV PLUS 1250 KEY/TOUCH REPLACEMENT BEZEL

Support 9355-JBOXENS SUPT RENEWAL CONTRACT FOR 9355JBOXEN

Support 9351-HPUSS SUPT RENEWAL CONTRACT FOR 9351HPUS