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該體系采用PLC作為操控中心，完成PID閉環(huán)運(yùn)算、多泵上下行切換、顯示、故障確診等功用，由變頻器調(diào)速方法主動(dòng)調(diào)理水泵電機(jī)轉(zhuǎn)速，達(dá)到恒壓供水的意圖。

　　一、前語(yǔ)

　　跟著操控技術(shù)的發(fā)展與完善，變頻器及PLC在各個(gè)行業(yè)的使用愈來(lái)愈廣，PLC與變頻器的可靠性與靈活性得到了用戶的認(rèn)可。一起傳統(tǒng)的水塔供水方法暴露了許多缺點(diǎn)：水的二次污染，用水高低峰的不平衡，管道閥門(mén)易損壞，維修保養(yǎng)費(fèi)用過(guò)高等等。在此條件下各種恒壓供水方法應(yīng)運(yùn)而生，其間由變頻器、PLC操控的方法尤為遍及，這種方法的特色：體系穩(wěn)定，功用強(qiáng)大，變頻器用于供水更加節(jié)能，所以廣泛使用在多層住宅小區(qū)生活消防供水體系中，現(xiàn)在許多場(chǎng)合也有使用，比方中央空調(diào)體系、供水加壓站、集中供熱等，這種方法經(jīng)受了時(shí)刻的考驗(yàn)，已有許多的使用實(shí)例。本文介紹的體系在寶雞某電廠家屬區(qū)已從98年運(yùn)轉(zhuǎn)至今，體系穩(wěn)定，性能可靠，得到了用戶的必定和好評(píng)。

　　二、體系組成：

　　1、體系概述：

　　該體系由四臺(tái)大泵(22KW)與一臺(tái)小泵(5.5KW)組成;PLC部分由西門(mén)子可編程操控器S7-200系列的CPU226，文本顯示器TD200組成;變頻器采用三菱FR-A540系列，功率22KW。

　　用戶所需的生活用水壓力、消防用水壓力、運(yùn)轉(zhuǎn)方法等參數(shù)在TD200文本顯示器上設(shè)定，壓力傳感器把用戶管網(wǎng)壓力轉(zhuǎn)換為0-10V標(biāo)準(zhǔn)信號(hào)送進(jìn)PLC模擬量模塊EM235，PLC經(jīng)過(guò)采樣程序及PID閉環(huán)程序與用戶設(shè)定壓力構(gòu)成閉環(huán)，運(yùn)算后轉(zhuǎn)換為PLC模擬量輸出信號(hào)送給變頻器，調(diào)理水泵電機(jī)轉(zhuǎn)速，達(dá)到恒壓供水的意圖。

　　該體系有各個(gè)泵的運(yùn)轉(zhuǎn)時(shí)刻累計(jì)功用，經(jīng)過(guò)PLC的數(shù)據(jù)區(qū)保持可以斷電回憶。每次起動(dòng)時(shí)先起動(dòng)1#小泵，當(dāng)用水量超越一臺(tái)泵的供水能力時(shí)，PLC經(jīng)過(guò)程序完成泵的延時(shí)上行切換，切換原則為當(dāng)前未運(yùn)轉(zhuǎn)的大泵累計(jì)運(yùn)轉(zhuǎn)時(shí)刻最少的先投入;當(dāng)壓力超越時(shí)，PLC經(jīng)過(guò)程序完成泵的延時(shí)下行切換，切換原則為當(dāng)前正在運(yùn)轉(zhuǎn)的大泵運(yùn)轉(zhuǎn)時(shí)刻最多的先撤出。直到滿足設(shè)定壓力為止。尋求的最終目標(biāo)為壓力恒定。

　　當(dāng)供水負(fù)載變化時(shí)，變頻器的輸出電壓與頻率變化主動(dòng)調(diào)理泵的電機(jī)轉(zhuǎn)速，完成恒壓供水。

　　體系還可經(jīng)過(guò)PLC的實(shí)時(shí)時(shí)鐘主動(dòng)守時(shí)供水，用戶在TD200上設(shè)定每天最多6段(段數(shù)也可設(shè)定)守時(shí)供水，比方早上6：00到8：30，中午11：20到1：30等。

　　體系可動(dòng)態(tài)顯示各種參數(shù)，如設(shè)定壓力，運(yùn)轉(zhuǎn)壓力，水位高度，運(yùn)轉(zhuǎn)方法，實(shí)時(shí)時(shí)刻，日歷，各個(gè)泵的運(yùn)轉(zhuǎn)時(shí)刻累計(jì)(準(zhǔn)確到秒)，運(yùn)轉(zhuǎn)狀況，故障信息等等。為了不使體系中TD200畫(huà)面顯得呆板，在PLC程序中操控TD200中的畫(huà)面守時(shí)切換，動(dòng)態(tài)顯示;

　　體系還有故障自確診功用，各泵發(fā)作過(guò)載、缺相、短路、傳感器斷線、傳感器短路、水位下限、水壓超高、水壓超低、變頻器故障等，都會(huì)有聲光報(bào)警，TD200上一起顯示故障類型，告訴設(shè)備維修人員處理，并可回憶故障發(fā)作時(shí)刻及班次，以便追查原因及相關(guān)責(zé)任。

　　2、作業(yè)原理：主動(dòng)手動(dòng)方法

　　(1)手動(dòng)運(yùn)轉(zhuǎn)時(shí)，可按下按鈕起動(dòng)中止水泵在工頻狀況下運(yùn)轉(zhuǎn)，徹底脫離開(kāi)PLC及變頻器的操控，該功用首要用在檢修及主動(dòng)體系出現(xiàn)故障時(shí)的應(yīng)急供水方法中。

　　(2)主動(dòng)運(yùn)轉(zhuǎn)時(shí)，悉數(shù)泵的運(yùn)轉(zhuǎn)依程序主動(dòng)作業(yè)。

　　上行過(guò)程：當(dāng)在主動(dòng)運(yùn)轉(zhuǎn)方法時(shí)，按下TD200上的起動(dòng)軟健，體系先起動(dòng)1#小泵，PLC程序操控模擬量模塊EM235給定變頻器一固定頻率輸出，此時(shí)若用 PID運(yùn)算輸出直接操控變頻器則(設(shè)定壓力大，運(yùn)轉(zhuǎn)壓力為零，所以運(yùn)算輸出最大)變頻器依設(shè)定的上升時(shí)刻運(yùn)轉(zhuǎn)，升速太快，體系沖擊很大。等泵運(yùn)轉(zhuǎn)一會(huì)兒，管網(wǎng)壓力堆集后，再用PID運(yùn)算輸出操控變頻器。具體時(shí)刻和頻率與管網(wǎng)體系有關(guān)，在現(xiàn)場(chǎng)調(diào)試時(shí)這兩個(gè)參數(shù)在TD200上設(shè)定調(diào)整。管網(wǎng)越大，時(shí)刻越長(zhǎng)。

　　當(dāng) 1#小泵達(dá)到50HZ后，體系壓力仍偏低，則延時(shí)一段時(shí)刻后，體系靠PLC程序把1#泵切換到工頻運(yùn)轉(zhuǎn)，一起由PLC輸出一個(gè)開(kāi)關(guān)量給變頻器的MRS端子，變頻器瞬間制止輸出，此時(shí)PLC把運(yùn)轉(zhuǎn)時(shí)刻最少的泵變頻接觸器接通后，撤掉制止輸出，相應(yīng)的泵變頻起動(dòng)運(yùn)轉(zhuǎn);延時(shí)切斷1#小泵，體系中相應(yīng)的一臺(tái)大泵變頻運(yùn)轉(zhuǎn)，壓力主動(dòng)調(diào)理，若體系壓力平衡，則頻率穩(wěn)定在一個(gè)相對(duì)的規(guī)模，若頻率達(dá)到50HZ后壓力依然偏低，則再投入一臺(tái)大泵，比較剩下的泵的累計(jì)運(yùn)轉(zhuǎn)時(shí)刻，時(shí)刻少的先行投入，以此類推。注意，上行中，只要有一臺(tái)大泵運(yùn)轉(zhuǎn)，則1#小泵要斷開(kāi)，大泵與小泵一起運(yùn)轉(zhuǎn)時(shí)，小泵的功率很低。

　　下行過(guò)程：當(dāng)體系壓力偏高，變頻器運(yùn)轉(zhuǎn)在18HZ左右(18HZ以下泵的功率很低，經(jīng)驗(yàn)值)時(shí)，PLC程序判斷運(yùn)轉(zhuǎn)在工頻狀況的泵累計(jì)運(yùn)轉(zhuǎn)時(shí)刻(若只有一臺(tái)泵不作判斷)，運(yùn)轉(zhuǎn)時(shí)刻最多的泵延時(shí)先行撤出，在撤出的瞬間，PLC操控變頻器運(yùn)轉(zhuǎn)頻率在50HZ，要不體系沖擊過(guò)大，簡(jiǎn)單有水垂現(xiàn)象，延時(shí)一會(huì)兒后，再把 PID運(yùn)算輸出投入即可;以此類推。注意：下行過(guò)程中，到最后一臺(tái)大泵運(yùn)轉(zhuǎn)時(shí)，頻率在18HZ左右，體系壓力依然偏高時(shí)，則把1#小泵切換到變頻運(yùn)轉(zhuǎn)。這種情況在夜間或許發(fā)作，當(dāng)供水管網(wǎng)很大時(shí)，也許沒(méi)有這個(gè)或許性。

　　三、注意事項(xiàng)：

　　1、該體系中有泵的工頻變頻上行切換，為了體系的快速響應(yīng)，切換時(shí)刻最好越短越好，切換時(shí)時(shí)刻差很小，所以各個(gè)泵的變頻接觸器與工頻接觸器最好用可逆接觸器，電氣線路與PLC程序中也要有互鎖功用。避免發(fā)作意外短路事端。對(duì)體系或變頻器形成危害。

　　2、變頻器上行下行切換時(shí)刻設(shè)定，假如設(shè)定值過(guò)大，則體系不能迅速對(duì)管網(wǎng)的用水量做出反應(yīng);假如設(shè)定值過(guò)小，則或許引起體系頻繁的投入泵，撤出泵的動(dòng)作;為此，PLC程序中增加判斷設(shè)定壓力與運(yùn)轉(zhuǎn)壓力在臨界切換狀況時(shí)，只要不超越答應(yīng)的誤差規(guī)模內(nèi)，不做泵的切換。

　　3、變頻器在上行切換時(shí)，必須要有瞬間制止輸出功用，變頻器沒(méi)有此功用可用自在停車功用;所以選擇變頻器時(shí)要注意這點(diǎn)。
 

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44A730464-G18 Connector Kit, B2, B6 & A6 Motor Power

IC200ALG321 ANALOG OUTPUT 12 BIT VOLTAGE 0-10V 4CH

IC693MDL760 Solenoid Valve Output (11 Points)/ 24VDC Output ,0.5 Amp, Positive Logic (5 Points)

Silver Series 2711E-T14C6 PANELVIEW 1400E TOUCHSCREEN TERMINAL 14" COLOR CRT

cDAQ-9178

AIMB-213

GMI6C450

SIS-8600-LV

MMC-BDPO41INA

ADT-8948A1

OP413G2GSFCL

1492-SPM1D400-N MCB Supplementary Protector 40 A

變頻器選件 6SE6 400-0BP00-0AA0 BOP 操作面板 420/440

電機(jī)啟動(dòng)器 3VU16400MG00

150-C9NCD SMC-3 9A Smart Motor Controller

170-PW85 Bulletin 100-C Accessory

1771-IQ16 1771 16 Point Digital Input Module

193-EC3ZZ E3 Plus 9-5000 A Overload Relay

198-TD1 IEC Control Circuit Enclosure Accessory

2090-CPWM4DF-16AF02 MP-Series 2 m Length Power Cable

2094-BC07-M05-S Kinetix 6000 Integrated Axis Module

DEMOCD00009 iWeb Server DEMO CD

GFK-0731 ECLiPS English Control Language Programming System for Series 90-70 PLC User's Guide

IC210BDD024 24V DC Power Source, (12) 24VDC in/(8) out (Transistor) , (4) analog inputs, Expandable, without LCD/Keypad

IC647ARC100 PA Reporting Client 100 Pak

IC647PPSEWF Proficy Process Systems Engineering Workstation with iFIX

IC693CMM321RR Ethernet Interface Module

IC754VBI12MTD View Intermediate 12 Inch Mono Touch DC Blank

MSI-CONNECTOR Historian Connector

SLC/1746 System 1746-R11 REPLACEMENT COVERS & LABELS FOR CTLG # 1746-P2/P3

Distributed I/O 1734-OB8E 24V DC8 CHANNEL SOURCE OUTPUT MODULE

Application-specific products 1803-EEM20E12 EEM,32 PULSES, 24V DC, NEMA 12 ENCLOSURE

Operator Interface 2711-T10G9L1 PV1000 GRAYSCALE TOUCH, RS232(DH485) & RS232 PRINT

Support 9302-APOS SUPT RENEWAL CONTRACT FOR 9302APO

Support 9381-PP2500KENR SUPPORT REINSTATEMENT CONTRACT FOR 9381PP2500KEN

DeviceNet Products 1791D-4B0 DNET 24VDC CBLOCK I/O, 4 IN SINK (NOT EXPANDABLE)

RSI Software Products 9301-2SE3350ESU1 RSVIEW32 RUNTIME 150-5K UPGRADE IN-SUPT (ES)

RSI Software Products 9358-PBPCNT30ENE RSBATCH NT FOR PROCESLGIX PC BASED PHASES 30 UNITS

Motion Control MPL-B860D-MJ24AA MOTOR,SERVO,63.0NM,2000RPM,MULTI,460V,BRKE

Silver Series 1398-DDM-005X-DN DRIVE,7.5A PEAK, ULTRA 100 W/DNET INDEX

HE300RSL130 P1 interface for AF300E$ drives

IC646TDV915 1,500 I/O Point Development System

QBH2D100S2P QUICKPANEL 6" STN HAND HELD BUNDLE

ST-2792 STXi output module Relay Output 2 points, 230V AC/ 2A, Manual

USB-232/4

PCI-7432

ARCNET PCI20-CXB

INTEK PLUS V3.3

PCI-9111

DAQ-PCI64C

1492-RIFM20F-2 Connection Products

總線插頭 6GK1500-0FC00 RS485 總線插頭， 12MBd180? ，連接 OP 及 OLM

變送器 3RS21 40-2GD60

1497A-A1-M18-0-N 50Va 208/230/480-120/24V 50/60 Hz Cpt

1606-XLP100E Power Supply XLP 100 W Power Supply

1764-MM2 MicroLogix 1500 Memory Module

188-K4B130 Miniature Circuit Breaker 13 A

194L-HE6A-375 194L Control And Load Switch Actuator

2090-CPBM7DF-08AF25 25 m Length SpeedTec Flexible Cable

2090-XXNPMF-16S25 Kinetix Drives 25m Standard Cable

CA-860-2 LMI Adapter to GP-3102NT GagePort.

GC647SDL001 GCScheduler Doublet license for PC user

IC200PKG101 I/O starter kits, Genius NIU

IC646TBAPC002 Back-up Server for Advanced Process Control

IC647NCL000 CIMPLICITY HMI Action Calendar Option

IC690CBL710 CIMPLICITY 70 RGB Video Cable

IC697VSC096 Single Board Computer, with 32Mbyte SDRAM & 96 Mbyte Flash. NO OPERAT ING SYSTEM PRE LOADED

IC800VMA012 100 W VersaMotion servo amplifier

SLC/1746 System 1746-C16 CHASSIS INTERCONNECT CABLE, 4FT (1.22M)

Industrial Computers 6181P-17TPXPH VERSAVIEW INTEGRATED DISPLAY COMPUTER 17-INCH TFT

Application-specific products 9358-PBPC10ENE RSBIZWARE BATCH FOR PLX PC BASED PHASE 10 UNITS

Operator Interface 2711-K5A3 PV550 MONOCHROME KEY, DH485 & RS232 PRINT

Support 9301-2SE2100JPS SUPT RENEWAL CONTRACT FOR 93012SE2100JP

Support 9500-CPAKPMENR SUPT REINSTATEMENT CONTRACT FOR 9500CPAKPMEN

ControlNet Products 2711P-RN15S CONTROLNET COMMUNICATIONS MODULE

RSI Software Products 9301-2SE2503ESE RSVIEW32 WORKS 100K WITH RSLINX (SPANISH)

RSI Software Products 9358-BEPNT60ENE EPROCEDURE FOR NT 60 UNITS

Motion Control MPL-A520K-SJ24AA MOTOR,SERVO,10.7 NM,4000RPM,SINGL,230V,BRK,13.9KG

Motion Control 2090-XXNPMP-14S20 CABLE,NON-FLEX,MOTOR POWER,MP/1326AB,14 GAUGE,20M

GABK3D200C2P/SR QUICKPANEL 6" TFT W/SER GE LABEL

IC641SWM313 Logicmaster 90-30 TCP/IP-Ethernet, Cable & Paper Manuals

IC800SSI228D2 28 Amp S2K Series Servo Amplifier/Controller with DeviceNet, 230 VAC

PSPC-ADMIN50/E Prof Shop Floor SPC Admin 50 Usr w/ eSig

PXI-6513

PBP-15P12B

SMB-A9451-LLVA

MPC2810A

FSP300-60THA

ODM-QY040A007A

1492-MS6X12V1-50 Connection Products

數(shù)字量輸入/輸出模塊SM 6ES7 321-7BH01-0AB0 DI/16 24VDC，光電隔離，20pin 前連接器

行程開(kāi)關(guān) 3SE53122SD12

運(yùn)行版軟件 6AV2105-2BB04-0AC0 SIMATIC WinCC Runtime 專業(yè)版 Powerpack Runtime Advanced 128 PowerTags -> Runtime 專業(yè)版 128 PowerTags V14

1585J-M8CBJM-0M5 RJ45 Ethernet Media

1756-PAXTR Extended Temp AC Redundant Supply

188-K1C630-N Miniature Circuit Breaker 63 A

194E-S1-P 194E Shaft Adptr Kit w/194R-S1 Shaft

2090-CFBM7DF-CEAF30 Kinetix 30m Flexible Cable

2090-UXNFBMP-S05 MP-Series 5 m Length Feedback Cable

BC646TDV700 Server 700 I/O Develop/Runtime System with Proficy GlobalCare

GC647IFESGRN00150 GCC iFIX Optn: ESig & ERec 150 I/O Run

IC200ALG620CA ANALOG INPUT 16 BIT RTD 4CH CONFORMAL COATED

IC646MDA300 View Development/Runtime 300 I/O

IC647IFPRRN00900C iFIX Profsnl SCADA 900 I/O Runtime (M1Component Part)

IC660TBA104 Terminal Assembly for IC660BBA104

IC697CHS791 Rack, 9 Slots, Front Mount

IC800MCUB12160XD 50 oz-in NEMA 23 stepping Motorcube with Devicenet interface

ControlLogix/1756 System 1756-IA8D 79-132 VAC DIAGNOSTIC INPUT 8 PTS (20 PIN)

Industrial Computers 6182H-7TEH6D VVCE 700, TOUCH, EXT MEM, RIO/DH, DC

Process Control 9358-PBEPB30ENE RSBIZWARE BATCH & EPROCEDURE BNDLE PLX 30 UNITS

Operator Interface 2711P-RAK10 PVP/VVCE1000 KEY/COMBO TO PV1000/1000E KEY ADAPTER

Support 9352-WGS200S SUPT RENEWAL CONTRACT FOR 9352WGS200

Support 9330-RSRDEVENS SUPT RENEWAL CONTRACT FOR 9330RSRDEVEN

ControlNet Products 1786-TNCJI4 CONTROLNET TNC COAXIAL CONN - ISOL JACK TO JACK

RSI Software Products 9301-2SE235JPU1R RSVIEW32 WORKS 150-5K UPGRADE OUT-SUPT (JP)

RSI Software Products 9355-WABCEU2 UPGRADE: IN-SUPT: 9351WKTS TO RSLINX C SDK CD

Motion Control MPL-A310F-SJ22AA MOTOR,SERVO,1.58 NM,3000RPM,SINGL,230V,3.0KG

Motion Control 2090-DANFCT-S01 CABLE, NF, MTR FBACK FOR CABLE-MTD CONN, T, 01M

BC647MBP001 Machine Edition Professional Development Suite with Proficy GlobalCare Complete and a Hardware key.

IC320CGM560 CsCPCI CsCAN Interface Board, 1 channel. Bundled with CsCAN OPC Server

IC800CBL062 A12/3000 and A22/2000 Motor Power Cable, 14 Meters