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　　SMART LINE V3在空壓機熱能回收系統(tǒng)上的應(yīng)用，在本次對產(chǎn)品的升級改造中，使用了smart line v3代替原來的smart line 700ie, SMART系列PLC的SR60型號CPU作為控制器，通過對現(xiàn)場設(shè)備的IO控制以及MODBUS協(xié)議跟變頻器通信控制，實現(xiàn)了整套系統(tǒng)監(jiān)控的功能，實現(xiàn)了對溫度，壓力、流量及第三方變頻器工作狀態(tài)的監(jiān)控顯示，以及必要的修改操作。本次改造，充分發(fā)揮了SR60型號CPU的系統(tǒng)功能，來實現(xiàn)對設(shè)備的控制和監(jiān)控，也使我對小型機smart 系列產(chǎn)品的功能有了新的認識。
　　項目名稱：伯恩空壓機余熱回收節(jié)能方案
　　一、項目介紹
　　業(yè)主原來采用某國產(chǎn)PLC和昆侖通態(tài)屏控制，串口通訊現(xiàn)場儀表不能很好的結(jié)合顯示控制起來，整套系統(tǒng)改成Smart 系列的控制，整套產(chǎn)品的安裝布置顯得更加緊湊合理，尤其是上下位的以太網(wǎng)通訊簡易穩(wěn)定快速，smart 200 plc 485口直接跟變頻器通訊(采用modbus rtu 協(xié)議通訊)，配置完美無缺。
　　二、工藝原理
　　1.空氣壓縮機壓縮熱的組成;
　　結(jié)論;空壓機=電鍋爐
　　2.現(xiàn)場配加空氣能熱水系統(tǒng)，在車間壓縮機系統(tǒng)停機狀態(tài)下為保證供熱的持續(xù)性所采用的供熱設(shè)備：
　　3、控制系統(tǒng)，因為原有的空壓機系統(tǒng)都具有完善的控制系統(tǒng)，負載維護系統(tǒng)的正常高效運行，熱回收系統(tǒng)是冗余系統(tǒng)，所以原有的空壓機組無需做任何控制方面的改變。熱回收本身的控制系統(tǒng)可以采用溫度控制，通過監(jiān)控熱水箱溫度來控制加熱循環(huán)水泵運行，水泵運行時，即為熱回收系統(tǒng)啟動狀態(tài)，當需要熱水溫度較高時，可以設(shè)定水溫，增加循環(huán)次數(shù)。為了節(jié)能，防止壓縮機未啟動而水泵啟動造成電力的浪費，可以通過測量排氣溫度的方法來作為確定循環(huán)水泵是否需要工作。
　　三、設(shè)備圖
　　四、工藝設(shè)計及電控觸摸屏和PLC控制思路：
　　1、在本次在離心機熱能回收系統(tǒng)的升級改造中，使用了SMART系列PLC的SR60型號CPU作為控制器，通過對現(xiàn)場設(shè)備的IO控制以及MODBUS協(xié)議通信控制，實現(xiàn)了熱回收系統(tǒng)的自動控制功能，并通過以太網(wǎng)通信實現(xiàn)了與中控室上位機的連接，實現(xiàn)了對溫度，壓力，流量的監(jiān)控顯示，以及必要的修改操作。本次改造，充分發(fā)揮了SR60型號CPU的系統(tǒng)功能，來實現(xiàn)對設(shè)備的控制和監(jiān)控，也使我對小型機的功能有了新的認識。
　　2、IO表設(shè)計及PLC選型
　　根據(jù)現(xiàn)場設(shè)備，匯總需要輸入點13個，輸出點12個，其中兩個輸出點為220V交流輸出驅(qū)動接觸器動作，所以選擇繼電器輸出型的PLC，根據(jù)IO點數(shù)要求，我們選擇了S7-200 SMART系列的SR40型號CPU(實際采用SR60)，并根據(jù)需求設(shè)計了IO表。
　　3、其它主要電氣設(shè)備選型4、確定通訊方案
　　1)、MODBUS通訊方案
�、儆⑼�騰CH100A變頻器提供modbus 協(xié)議地址表，能夠方便地接入系統(tǒng)。
　　②英威騰CH100A變頻器參數(shù)設(shè)置
　　通信種類：2：MODBUS RTU形式
　　機器地址：1
　　傳送速度：1：9600bps
　　數(shù)據(jù)長度：1：8位
　　校驗形式：0：無校驗
　　五、編程與調(diào)試
　　1、IO控制程序編程與調(diào)試
　　熱水回收系統(tǒng)工藝流程比較簡單，采用過程和分時段送水控制，這里采用了時序控制。
　　利用hmi 讀取和設(shè)定PLC時鐘在面板顯示，以達到時鐘一致不變。設(shè)定不同時段的送水激活指令以達到自動滿足條件送水的目的。
　　2、MODBUS通信程序編程與調(diào)試：
　　samrt 200 plc自帶modbus 庫指令，組態(tài)應(yīng)用變得簡
　　3、上位機組態(tài)
　　上位機首先與PLC通過網(wǎng)線連接，然后在軟件中添加新設(shè)備。然后建立相關(guān)的變量連接：
　　六、結(jié)束語
　　SAMRT LINE V3最大的特點外觀時尚新穎、通訊主流飛快，相比之前下載速度不是一個級別的!軟件更新簡潔優(yōu)化很大，搭配 S7-200 SMART PLC不愧為小系統(tǒng)性價比之王，通訊主流靈活快捷、本次使用的SR60型號CPU的PLC進行系統(tǒng)設(shè)計和編程，整體感覺使用性能良好，很適合在系統(tǒng)點數(shù)要求不高的場合使用。一串一網(wǎng)的兩通訊口連接具備主流通訊功能，SMART靈活多變的擴展功能無論同變頻器、儀表、網(wǎng)關(guān)連接都輕松自如。在工廠小范圍的現(xiàn)場總線主從控制也是不成問題，smart系列的hmi和plc無縫完美通訊對接變得組態(tài)是如此簡易方便!
 

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RSI Software Products 9301-2SE2350U2 UPGRADE: IN-SUPT: RSVIEW32 WORKS 300 TO 5000

RSI Software Products 9351-AIXRT INTERCHANGE FOR AIX RUNTIME

RSI Software Products 9399-WDBUG WINTELLIGENT DATABASE USER GUIDE

Motion Control 8720MC-LR10-100B 10%,100AMP,460VAC LINE REACTOR

BC646MRD150 Logic PC Runtime (HRT) 150 I/O

IC300RCS083 8 DC Inputs (12/24vdc). 8 Positive Logic DC Outputs (5/12/24vdc, 0.5A with ESCP), 4 Analog Inputs (0-20ma, 4-20ma, 12 bit), 2 Analog Outputs (4-20ma). Built-in network interface for CsCAN or DeviceNet slave

IC754VBL06CTD 6" TFT QuickPanel View, Loaded, 24 Vdc, Blank Label

MTR-3T55-H-R-B-M-0RR Servo Motor Metric 24V Brake

20AC8P7C3AYNNNC0 PowerFlex 70 AC Drive 8.7 A at 4 kW 20A

20DC030A3EYNANANE PowerFlex 700S AC Drive 20D

20G1ANC205AA0NNNNN PowerFlex 755 AC Packaged Drive

25B-E3P0N104 PowerFlex 525 1.5kW (2Hp) AC Drive

280-FAM22F ArmorConnect M22 Female Receptacle

FR-F740-2.2K 3.7 KVA 4.8A 2.2KW 3相AC380V/50Hz/60Hz

6ES7 221-1BF20-0XA0 8點24VDC輸入

cFP-AI-118

PCC-3568

品尼高 Studio DV plus Excalibur 3.1

ACE-R4130AP1-RS

ADLINK PCI-8154

PCL-849L

SHIMPO PI-PCI8 9805

1492-SPM2B080 MCB Supplementary Protector 8 A

軟啟動器 3RW30141BB04

20AC3P5A3AYNAEC0 PowerFlex 70 AC Drive 20A

GC646MPS050 Proficy GlobalCare Complete for Logic Developer - PLC Standard - 50 Pack

HE693PWR524 Power supply adapter for Series 90-30 to allow for redundant power sup plies.

IC610CHS134RR Rack, 24Vdc Power Supply (10 Slots)

IC647HSTSC500KM Server to Server Collector for Historian - Standard Server 500,000 Points (M4 Key)

IC660BBA106RR Curr Src Analog Input Block, 115Vac/125Vdc Power, 6 Inputs, Ph B

IC694MDL940 Output module, relay 2 amp 16 point, non isolated.

IC756WDN009E-23 DV Development Sys VB, Java, C++, C, English, Version 2.3