A-B 1756-L1M1昨日,記者來到其全資子公司“華杰通訊”個(gè)車間進(jìn)行探訪。該車間的特殊性在于,里面既保留了人工操作的流水線,也有機(jī)器換
人后的自動(dòng)生產(chǎn)線,這讓人們得以觀察到機(jī)器換人前后直觀的差別———人工區(qū)的工人們密密麻麻擠坐在流水線前,忙得不可開交。而
旁的智能區(qū)域,只要兩名工人就能控制整條生產(chǎn)線,其中人不緊不慢地往生產(chǎn)線上“喂料”,另人負(fù)責(zé)收集完成工序后的產(chǎn)品。
這條自動(dòng)裝配流水線,由8臺(tái)機(jī)器連接而成,分別代表8道工序。目前市面上流行的O PPO R 7s手機(jī)前殼PCB板,就在這些生產(chǎn)線上日
夜不停地完成“輸送”和“裝配”。
據(jù)勁勝公司相關(guān)車間負(fù)責(zé)人介紹,這樣條生產(chǎn)線,抵得上0名工人日夜不停地工作。向手機(jī)前殼裝配P C B板,以前人手完成這樣的
道工序小時(shí)能裝500個(gè),而機(jī)器換人以后小時(shí)能裝00多個(gè),白天和晚上兩班能填補(bǔ)24名工人空缺。
不僅如此,以前由于人手操作原因,裝配這樣的PCB板容易出現(xiàn)拼接不、位置偏離等問題。自從使用了“機(jī)器手”,合格率和穩(wěn)定性
達(dá)99%。以前進(jìn)口設(shè)備,現(xiàn)在自主研發(fā)
在車間課長吳威的記憶中,從20年起,很多工序就開始陸續(xù)使用機(jī)器代替人工。
“就拿釘螺母這道工序來說,個(gè)手機(jī)前殼上需要通過熱熔技術(shù)嵌入8顆螺母。以前我們都是用人工,用鑷子將小小的螺母放到孔位上
,鑷子的另端在手掌上往下壓,不會(huì)兒手掌就紅腫疼痛!眳峭f,以前釘螺母這道工序需要5個(gè)人,個(gè)小時(shí)僅能完成四百來件產(chǎn)品。20
年公司自主研發(fā)了“自動(dòng)螺母機(jī)”后,只需要名工人將手機(jī)前殼放上機(jī)臺(tái),機(jī)器就能自動(dòng)完成,個(gè)小時(shí)完成八九百件產(chǎn)品。
203年,公司又為他們車間引入了自動(dòng)檢漏機(jī),可以通過電腦自動(dòng)甄別不良品!叭耸菚(huì)產(chǎn)生疲勞的,檢驗(yàn)過程中總會(huì)出現(xiàn)錯(cuò)漏,但
機(jī)器不會(huì)。”吳威透露,今后引入的自動(dòng)生產(chǎn)線將更為進(jìn),連喂料和收件的兩名工人都將被“解放”,直接由機(jī)械手臂代為傳送。
“于人手操作部分,我們將在近期再規(guī)劃0條這樣的生產(chǎn)線,把相關(guān)工序全部用機(jī)器代替!眲艅俟矩(fù)責(zé)人透露,以前他們的智能
機(jī)器設(shè)備是從韓國購買的,如今他們公司已經(jīng)能自主研發(fā)相關(guān)設(shè)備,質(zhì)量絲毫不比進(jìn)口貨遜色。
“機(jī)器人進(jìn)來后,并不意味著原的人員下崗了,而是轉(zhuǎn)崗到了后勤、行政或銷售崗位!眲艅俟矩(fù)責(zé)人表示,“事實(shí)上我們現(xiàn)在
還直在招人!
廈門興銳達(dá)自動(dòng)化設(shè)備有限公司
聯(lián)系人:劉錦玲 銷售經(jīng)理
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