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FANUC機(jī)器人操控體系
1.概述
FANUC機(jī)器人首要運(yùn)用在奇瑞公司乘用車一廠和乘用車三廠的焊裝車間中,是奇瑞公司最早引入的焊接機(jī)器人,也是最早用到具有附加軸的焊接機(jī)器人。其操控體系選用32位CPU操控,以進(jìn)步機(jī)器人運(yùn)動(dòng)插補(bǔ)運(yùn)算和坐標(biāo)變換的運(yùn)算速度;選用64位數(shù)字伺服驅(qū)動(dòng)單元,同步操控6軸運(yùn)動(dòng),運(yùn)動(dòng)精度大大進(jìn)步,最多可操控21軸,進(jìn)一步改進(jìn)了機(jī)器人動(dòng)態(tài)特性;支撐離線編程技能,技能人員可經(jīng)過(guò)離線編程軟件設(shè)置參數(shù),優(yōu)化機(jī)器人運(yùn)動(dòng)程序;操控器內(nèi)部構(gòu)造相對(duì)集成化,這種集成辦法具有構(gòu)造簡(jiǎn)略、整機(jī)價(jià)格便宜且易保護(hù)養(yǎng)護(hù)等特色。
毛病案例剖析
FANUC機(jī)器人操控器斷電維修后,對(duì)操控器送電,機(jī)器人報(bào)伺服毛病,毛病代碼為SERVO-062。對(duì)此毛病進(jìn)行復(fù)位:按MENUS→SYSTEM→F1,[TYPE]→找 master/cal→F3,RES_PCA →F4,YES 后,機(jī)器人依然報(bào)伺服毛病。
1.毛病剖析和查看
毛病代碼SERVO-062的解釋為SERVO2 BZAL alarm(Group: %d Axis:%d),毛病可能因素剖析如下:
(1)機(jī)器人編碼器上數(shù)據(jù)存儲(chǔ)的電池?zé)o電或許現(xiàn)已損壞 拆開編碼器脈沖數(shù)據(jù)存儲(chǔ)的電池安裝盒,電池盒內(nèi)裝有4節(jié)一般1.5V的1號(hào)干電池,對(duì)每節(jié)電池的電壓進(jìn)行丈量,均在1.4V以下,電池電壓顯著偏低,所以替換新電池,再次對(duì)毛病進(jìn)行復(fù)位,機(jī)器人依然報(bào)SERVO-062毛病。
(2)操控器內(nèi)伺服放大器操控板壞 查看伺服放大器LED“D7”上方的2個(gè)DC鏈路電壓查看螺絲,承認(rèn)DC鏈路電壓。假如查看到的DC鏈路電壓高于50V,就可判斷伺服放大器操控板處于反常狀況。實(shí)際查看發(fā)現(xiàn)DC鏈路電壓低于50V,所以初步判斷伺服放大器操控板處于正常狀況。進(jìn)一步對(duì)伺服放大器操控板上P5V、P3.3V、SVEMG和OPEN的LED色彩進(jìn)行調(diào)查,承認(rèn)電源電壓輸出正常,沒有外部緊迫中止信號(hào)輸入,與機(jī)器人主板通信也正常,掃除伺服放大器操控板損壞。
(3)線路損壞 對(duì)機(jī)器人操控器與機(jī)器人本體的外部電纜連線RM1、RP1進(jìn)行查看,RM1為機(jī)器人伺服電機(jī)電源、抱閘操控線,RP1為機(jī)器人伺服電機(jī)編碼器信號(hào)以及操控電源線路、結(jié)尾執(zhí)行器線路和編碼器上數(shù)據(jù)存儲(chǔ)的電池線路等線路。拔掉插頭RP1,對(duì)端子5、6和18 用萬(wàn)用表丈量+5V、+24V操控電源均正常。接下來(lái)對(duì)編碼器上數(shù)據(jù)存儲(chǔ)的電池線路進(jìn)行查看。機(jī)器人每個(gè)軸的伺服電機(jī)脈沖編碼器操控端由1~10個(gè)端子構(gòu)成,端子8、9和10為+5V電源,端子4、7為數(shù)據(jù)堅(jiān)持電池電源,端子5、6為反應(yīng)信號(hào),端子3為接地,端子1、2空。拔掉M1電機(jī)的脈沖操控插頭M1P,萬(wàn)用表丈量端子4、7,電壓為0,相同的辦法查看M2~M7電機(jī)悉數(shù)為0,由此能夠判斷編碼器上數(shù)據(jù)存儲(chǔ)的電池線路損壞。順著線路,發(fā)現(xiàn)正負(fù)電源雙絞線的一端插頭長(zhǎng)時(shí)間埋在積水中,線路已腐蝕嚴(yán)峻。
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